AD/PMC/51 CSE Aviation (Cth)

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AIRWORTHINESS DIRECTIVE

For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.001(1) of CASR 1998.  The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.

Propellers - Variable Pitch - McCauley

AD/PMC/51 CSE Aviation 6/2007

Applicability:

McCauley Propeller Systems (formerly Cessna Aircraft Co.) propellers that have a part number (P/N) and serial number (SN) listed in Table 1 of this AD, serviced by Oxford Aviation Limited, doing business as CSE Aviation.

For propellers listed by SN in Table 1 overhauled or repaired by CSE after November 2003, or overhauled by an approved propeller repair facility after October 2003, do not apply to this AD.

Table 1. - McCauley Propellers by P/N and SN

CSE Work Order
 Number

McCauley Propeller
P/N

McCauley Propeller
SN

Y04664

D2A34C67-NP

714384

Y04665

D2A34C67-NP

714390

Y03274

D2A34C67-NP

723093

Y04543

D2A34C67-NP

723094

Y02754

D2A34C67-NP

723112

Y04360

D3A32C90-MN

739415

Y02989

2A34C50-NP

743482

Y04285

2A34C203-C

744591

Y04467

D2A34C58-NO

745446

Y04279

3FF32L501-A

757134

Y04278

3FF32C501-A

757204

Y02802

3AF32C87-N

757861

Y04250

3FF32C501-A

761008

Y03294

2A36C23-P-E-G

761063

Y03724

D2A34C67-NP

766297

Y04251

3FF32C501-A

768699

Y03855

D2AF34C81-0

772113

Y04261

B2D34C214

775347

Y03963

B2D34C213

776696

Y04996

B2D34C213-B

783689

Y03060

D3A34C402

785093

Y04396

3FF32C501

787591

Y03058

C2A34C204

788168

Y04100

3AF34C503

793041

Y04183

3AF34C503-B

794440

Y04084

2D34C215

795642

Y02771

B2D34C220

795939

Y03924

3AF34C502

798390

Y03202

2A34C216

798602

Y04255

3AF34C503

798788

Y04663

3AF34C503

798978

Y01682

B2D34C214-A

800359

Y04067

3AF34C502

801561

Y04256

3AF34C502

801583

Y02605

3AF34C502

801584

Y04459

2D34C215

801873

Y04959

3AF32C93-NR

803586

Y04112

3FF32C501A

803966

Y03725

2A34C203-C

805071

Y05013

C2A34C204

805223

Y05053

3AF34C503

805387

Y05052

3AF34C502

805405

Y03297

2AF34C55-0

805970

Y04113

3FF32C501A

806424

Y02575

3FF32C501A

961655

Y03923

2D34C215-B

808006

Y03824

3AF32C509

811678

Y04008

3AF32C508

811912

Y04782

3AF32C509

812482

Y04322

D2AF34C302-A

812874

Y05073

3AF32C509-B

814111

Y05087

3AF32C506

820138

Y02810

3AF32C506

820811

Y02809

3AF32C507

820812

Y03692

C2A34C204-BC

821916

Y04402

3AF32C508

823133

Y02248

3AF32C507

970209

Y05032

3AF32C508-B

840763

Y04033

3AF32C509-B

841002

Y04495

B2D34C213B

851122

Y04397

3FF32C501

860047

Y04680

3AF34C502-B

860142

Y03847

D3A34C403-C

861694

Y04087

3A32C406-C

870695

Y03848

D3A32C90-R

881455

Y01748

D3A32C409

881583

Y05072

3AF32C508-C

890018

Y03723

D2A34C67-0

890108

Y05104

C3D36C415-C

890669

Y05032

D3A32C90-R

890683

Y05034

B3D34C405-C

891388

Y03410

3AF32C508-C

891956

Y04540

3AF34C502

891996

Y04063

2A34C203-B

900028

Y03196

3GFR34C701-DF

900684

Y04653

3A32C406-C

901189

Y03524

B2D3AC207-B

902858

Y04499

3AF32C509-C

911526

Y04498

3AF32C508-C

912012

Y04924

3AF32C509

912323

Y04305

3AF34C502

912386

Y04473

3AF32C508-C

921236

Y04474

3AF32C509-C

921239

Y04099

2D34C215-B

921659

Y04425

3AF32C509-C

930215

Y04991

D3A32C411-C

930228

Y02387

5JFR36C1003

930291

Y02386

5JFR36C1003

930294

Y03011

B2D37C229-B

930318

Y02632

B3D32C419

930644

Y03523

C2A34C204-BC

930703

Y03404

B2D34C213-B

931938

Y03474

4HFR34C762-H

940651

Y04116

3AF32C512-C

941278

Y04117

3AF32C512-C

941284

Y03475

4HFR34C762-H

941528

Y04941

3AF32C515

942101

Y03756

3AF32C515

942106

Y04825

B3D32C419-C

950588

Y04813

3FF34C501A

961655

Y02608

D3A34C403-C

962466

Y04454

3AF32C508-C

962536

Y04757

3AF34C502-C

962541

Y04550

3AF32C509-C

970276

Y02583

3AF32C522

971311

Y02582

3AF32C523

971324

Y05082

B3D36C424-C

980136

Y02914

B2D34C214

980409

Y03894

3AF32C87-R

981955

Y03893

3AF32C87-R

982877

Y02752

B2D34C213

983395

Y03538

B2D34C213-B

983396

Y04137

B3D36C432-C

992420

Y04595

B2D34C214-B

7710604

Y02895

B2D34C213

7710613

Y03403

3AF34C503

7810116

Y04621

D2A34C98-0

7810684

Y05054

3AF34C503

7910085

Y04821

3AF34C503

7910363

Y02889

3AF32C87NR

7910688

Y02890

3AF32C87NR

7910690

Y04721

C2A34C204-C

000679

Y04452

D3A32C88

010463

Y04216

2A34C209

010522

Y04942

3AF32C523

020312

Y05007

2A34C201-C

022421

Requirement:

1.    Perform a document search of aeroplane and propeller records to determine if the propeller was involved in a ground strike.

2.    Perform the following requirements:

(a)   Disassemble the propeller.

(b)   Clean all disassembled propeller parts.

(c)   Perform a visual inspection for the following conditions:

(i)    Wear or damage such as cracks, corrosion, scratches or nicks.

(ii)   Damage that indicates a previous ground strike (if applicable).

(iii)  Unacceptable wear or damage in areas where shot peening is required; paying particular attention to hub internal shot peened surfaces and blade shank peening.  It is not necessary to strip the paint and corrosion protective coatings from the external surface of the blade.  It is also not necessary to perform dimensional measurements on the external surface of the blade unless there is evidence of damage that has occurred since CSE returned the propeller to service.

(d)   Inspect threaded surfaces of threaded blade shanks with a 10X magnifying glass for scratches parallel to retention threads in the thread root of the first four outboard blade threads.  If the retention threads are scratched, repair is not allowed.

(e)   Confirm that CSE Aviation correctly performed repairs or modifications listed in the manufacturer's maintenance instructions.

(f)    Repair and replace with serviceable parts, as necessary.

(g)   Assemble and test.

Definitions:

For the purposes of this AD:

(1)   Overhauling a propeller is not necessary to comply with the requirements specified in Requirement 2 of this AD. If you do not overhaul the propeller, the TSO does not change.

(2)   Unacceptable wear is wear or damage that can penetrate the shot peen compressive layer.

Note:  FAA AD 2006-24-07 Amdt 39-14836 dated 21 November 2006 refers.

Compliance:

1.    Within 30 days after the effective date of this AD.

2.    If the propeller was involved in a ground strike, within 10 flight hours (FH) time-in-service (TIS) after the effective date of this AD, or 2 years after the effective date of this AD, whichever is earlier.

For all propellers listed by SN in Table 1 of this AD, not involved in a ground strike using the compliance schedule detailed in Table 2 of this AD.

Table 2. - Compliance Schedule

If the time-since-overhaul (TSO) for the propeller on the effective date of this AD is … Then perform the requirements of paragraph (j) or paragraph (k) of this AD within …
(1)   1,500 FH TSO or more. 200 FH TIS after the effective date of this AD, but do not exceed 2 years after the effective date of this AD.
(2)   More than 1,000 FH TSO, but fewer than 1,500 FH TIS. 350 FH TIS after the effective date of this AD, but do not exceed 2 years after the effective date of this AD.
(3)   1,000 FH TSO or fewer. 500 FH TIS after the effective date of this AD, but do not exceed 2 years after the effective date of this AD.

This Airworthiness Directive becomes effective on 7 June 2007.

Background:

This AD pertains to certain McCauley propellers serviced by Oxford Aviation Services Limited, doing business as CSE Aviation, in the United Kingdom between September 1998 and October 2003.  This AD requires inspecting the propeller blades and other critical propeller parts for wear and mechanical damage.  This AD results from findings that CSE Aviation failed to perform some specific inspections and repairs.  The issuing of this AD is to detect unsafe conditions that could result in a propeller blade separating from the hub and loss of control of the aeroplane.


David Punshon
Delegate of the Civil Aviation Safety Authority

27 April 2007

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