AD/PHZL/92 Propeller Blade Counterweight Slug Attach Bolts (Cth)

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AIRWORTHINESS DIRECTIVE

For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.001(1) of CASR 1998.  The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.

Propellers - Variable Pitch - Hartzell

AD/PHZL/92 Propeller Blade Counterweight
Slug Attach Bolts
8/2009

Applicability:

Hartzell Propeller Inc. steel hub turbine propellers listed in Table 1 of this AD, with any counterweight slug attachment bolts, part number (P/N) B-3386-14H, LFC manufacturing lot 224, installed.

Note 1:  These propellers are installed on, but not limited to, the aeroplanes listed in Table 1 of this AD.

Table 1

Propeller Model

Aeroplane Manufacturer

Aeroplane Model

HC-B3TN-5K

AERO COMMANDER

680T, 680V, 681

HC-B3TN-5DL, -5FL, 
 -5NL

AERO COMMANDER

690(A, B, C), 695A

HC-A3MVF-7B

AEROSPACE TECHNOLOGIES

N22B, N24A, N22S, N22C

HC-A3VF-7, -7B

AEROSPACE TECHNOLOGIES

N22B, N24A, N22S, N22C

HC-B5MP-3A, -3C

AIR TRACTOR

AT-502A

HC-B5MP-3C

AIR TRACTOR

AT-503, 602

HC-B5MA-3D(T)

AIR TRACTOR

AT-802

HC-B5MP-3F

AIR TRACTOR

AT-802

HC-B5MA-5A

ANTONOV

AN-38

HC-B3TN-5V

AYRES

S-2R

HC-B4TN-5NL, -5PL

AYRES

S-2R(-1340), -G(5, 6, 10), -R3S, -R1820, -T(6, 11, 15, 34, 45, 65)

HC-B5MP-3C

AYRES

S-2R(HG)-T65

HC-B3TN-3AE

AYRES

S-2R-T( )

HC-B3TN-5K

BAE (JETSTEAM)

137

HC-B4MP-3A

BEECH

1900C

HC-B4MP-3B

BEECH

300, 300LW

HC-B3TF-7A

BEECH

A36, A36TC

HC-B4MP-3C

BEECH

B300, B300C

HC-B4MN-5AL

CASA

C-212-CC, -CF

HC-B3TF-7A

CESSNA

206

HC-B3TF-7

CESSNA

402

HC-B3MN-3

CESSNA

208, 208A, 208B

HC-B3TN-3AEY, -3AF

CESSNA

208, 208A, 208B

HC-B3TF-7A

CESSNA

P210N

HC-B3TN-3AEY

DE HAVILLAND CANADA

DHC-3

HC-B4TN-5NL

DE HAVILLAND CANADA

DHC-3

HC-B5MA-3M

DE HAVILLAND CANADA

DHC-4

HC-B4TN-5ML

DORNIER

DO228-100, -101, -200,
-201, -202, -212

HC-B4TN-5L

DORNIER

DO228-200, -201, -202,
-212

HC-B5MA-3(J, M, C)

DOUGLAS

DC-3C

HC-B5MA-2

EMBRAER

EMB-314

HC-B4TN-5EL, -5HL,
-5KL

FAIRCHILD AIRCRAFT

SA-226T(B)

HC-B3TF-7, -7A

FLUG & FAHRZEUGWERKE AG

AS202/32TP

HC-B3TF-7A

FUJI

KM-2D (T-5)

HC-B5MP-5

GRUMMAN

S-2

HC-B5MA-5H

GRUMMAN

S-2F3AT

HC-3BTF-7A

MAULE

M-7-420, MX(T)-7-420

HC-B4TN-5DL, -5GL,
-5JL

MITSUBISHI

MU-2B-25A, -26A, -30,
-35A, -36A, -40 (MU-2P), -60 (MU-2N)

HC-B5MP-3(A)

NORD

262 FRAKES

HC-B5MP-3C

NORMAN AEROPLANE

NAC 6-65

HC-B5MP-3D

POLISH AVIATION (MIELEC)

M-28, -28B

HC-B5MP-3G

POLISH AVIATION (MIELEC)

M-28B

HC-B3TN-5U

PZL MIELEC

M18

HC-B4TN-5NL

PZL MIELEC

M18

HC-B5MP-5BL

PZL MIELEC

M18

HC-B5MP-3C

PZL MIELEC

M18, M18A, M18B

HC-B4MN-5B

ROCKWELL

OV-10 (LEFT SIDE)

HC-B4MN-5BL

ROCKWELL

OV-10 (RIGHT SIDE)

HC-B5MP-3A

SHORT BROTHERS

SD3-30

HC-B5MP-3C

SHORT BROTHERS

SD3-60-200,
SD3-SHERPA-200

HC-B3TF-7A

SIAI MARCHETTI (AERMACCHI)

F.260C, D

HC-B3TF-7A

SIAI MARCHETTI (AERMACCHI)

SM-1019

HC-B3TF-7A

SIAI MARCHETTI (VULCANAIR)

SF600 CANGURO

HC-B5MP-3(F)

THRUSH AIRCRAFT

S-2R-T660

HC-B3TN-5FL, -5NL

TWIN COMMANDER

690A, 690B, 690C

HC-B3TF-7A

VALMET

L-90TP

HC-B3TF-7A

VUCANAIR (PARTENAVIA)

AP68TP-300, -600

Requirement:

Identify and remove all propeller blade counterweight slug bolts, P/N B-3386-14H, LFC manufacturing lot 224, from service, and install serviceable bolts.

Use paragraphs 3.A.(1) through 3.A.(4)(b)5 of the Accomplishment Instructions of Hartzell Propeller Inc. ASB No. HC- ASB-61-313, Revision 2, dated 27 March 2009, to do the identification, removals from service, and installations.

For the purpose of this AD, a serviceable propeller blade counterweight slug bolt is a P/N B-3386-14H bolt with an LFC manufacturing lot other than lot 224.

Note 2:  FAA AD 2009-10-14 Amdt 39-15910 dated 8 May 2009 refers.

Compliance:

Within 50 flight hours after the effective date of this AD, unless the actions have already been done.

This Airworthiness Directive becomes effective on 30 July 2009.

Background:

This AD results from two reports of failure of the bolts that attach the propeller blade counterweight slug, and separation of the counterweight slug which led to propeller vibration and damage to the propeller spinner.  Investigation by Hartzell Propeller Inc. revealed that the bolts failed due to a bolt manufacturing defect.  The issuing of this AD is intended to prevent separation of the propeller blade counterweight slug, which could lead to injury and damage to the aeroplane.


James Coyne
Delegate of the Civil Aviation Safety Authority

16 June 2009

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