AD/Dauphin/95 Main Rotor Gearbox Casing Corrosion (Cth)

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AIRWORTHINESS DIRECTIVE

For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.001(1) of CASR 1998.  The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.

Eurocopter SA 360 and SA 365 (Dauphin) Series Helicopters

AD/DAUPHIN/95 Main Rotor Gearbox Casing - Corrosion 7/2008 TX

Applicability:

All EUROCOPTER  SA365 N and N1, AS365 N2 and N3, and SA365C, C1, C2 and C3 helicopters, equipped with a main gearbox (MGB) which was:

1.    A new MGB delivered up to and including 5 December 2007, or installed on new a helicopter delivered up to and including 5 December 2007.

2.    A MGB newly overhauled or repaired before 30 September 2008.

Requirement:

Action in accordance with DGAC Emergency Airworthiness Directive (EAD)
UF-2008-004 Main Rotor Drive - Main Gear Box Casing - Check/Repair

Note:  Alert Service Bulletin (ASB) No. 63.00.17; ASB 65.47 and Repair Sheet No.365-63-36-08 refer

Compliance:

As specified in DGAC Emergency AD UF 2008–004 with a revised effective date of
19 May 2008.

This Airworthiness Directive becomes effective on 19 May 2008.

Background:

Atmospheric corrosion has been found on the Main Gearbox casing, lower area, between the two servo-control anchoring fitting attachment ribs.  The corrosion is due to moisture which may be retained in a confined area formed by the incorrect application of PR sealant due to a misinterpretation of the Eurocopter documentation during production.  Corrosion weakens the affected area and could in time cause the detachment of the servo control anchor points and lead to loss of control of the helicopter.


David Villiers
Delegate of the Civil Aviation Safety Authority

16 May 2008

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