AD/Al 250/91 Engine Compressor Module Removal from Service (Cth)

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AIRWORTHINESS DIRECTIVE

On the commencement date specified below, and for the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.001 (1) of CASR. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct an unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.

Rolls-Royce (Allison) Turbine Engines - 250 Series

AD/AL 250/91 Engine Compressor Module - Removal
from Service
6/2020

Applicability:

All Rolls-Royce Allison 250 series engines.

Requirement:

1.    Review engine logbooks and determine if a compressor module with a serial number listed in Table 1 is installed in the engine.

2.    Remove any affected compressor module from service.

Table 1: affected compressor modules

C20B series engines

C20R series engines

C28 series engines

C30 series engines

C47 series engines

Affected Compressor Module Serial Numbers:

CAC23900
CAC30243
CAC30972
CAC31216
CAC31394
CAC32128
CAC33247
CAC33931
CAC34205
CAC35463
CAC36132
CAC37795
CAC37814
CAC37978
CAC38521
CAC39053
CAC40093
CAC40446
CAC40483
CAC40560
CAC41262
CAC41846
CAC41917
KR86023
CAC42465
CAC15280
CAC15850
CAC15973
CAC 28209
CAC28017
CAC28022
CAC28119
CAC70026
CAC70779
CAC28046
CAC90011
CAC90052
CAC90069
CAC90507
CAC90719
CAC91305
CAC91311
CAC91507
CAC91607
CAC91623
CAC91635
CAC91820
CAC98516
CAC98537
CAC44294
CAC45072

3.    All affected compressor modules must be returned to an approved maintenance organisation for repair in accordance with Rolls-Royce approved overhaul or repair data.

Compliance:

1.    Before further flight.

2.a.  For C20B and C20R series engines: Before further flight.

2.b. For C28, C30 and C47 series engines: the earlier of the following:

(i)    within 50 hours’ time in service,

(ii)   12 April 2020,

(iii) next engine shop visit.

3.    Before returning to service.

            For aircraft located away from a maintenance facility, a special flight permit may be issued for one non-revenue ferry flight to return the aircraft to the nearest maintenance facility to carry out the requirements of this AD.

            CASA is to be notified of any engines found to have an affected module fitted via the Defect Reporting Service.

Note:  Civil Aviation Authority of New Zealand (CAA NZ) Airworthiness Directive DCA/AL250/60 has been referenced as a source document for Table 1.

This AD commences on 17 March 2020.

Background:

A recent audit of a New Zealand maintenance organisation by CAA NZ has determined that compressor module inspections and repairs of these modules may not have been carried out in accordance with approved Rolls-Royce procedures.

Pieter van Dijk
Delegate of the Civil Aviation Safety Authority

13 March 2020

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