CASA EX29/08 - Exemption - refuelling with passengers on board

Administered by Department of Infrastructure, Transport, Regional Development, Communications, Sport and the Arts

Legislation au F2008L01441 Not in force Legislative Instrument

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Explanatory Statement

Civil Aviation Regulations 1988

Exemption refuelling with passengers on board

 

Legislation

Subsection 98 (1) of the Civil Aviation Act 1988 (the Act) provides that the Governor-General may make regulations for the Act and the safety of air navigation.

 

Subregulation 235 (7) of the Civil Aviation Regulations 1988 (CAR 1988) provides that to ensure the safety of air navigation, CASA may give directions about the method of loading persons and goods (including fuel) on aircraft.

 

Subsection 4 of Civil Aviation Order 20.9 (CAO 20.9), made under subregulation 235 (7) of CAR 1988, sets out CASA’s directions for loading fuel on aircraft.

 

Under paragraph 4.2.1 of CAO 20.9, the operator of an aircraft with a maximum seating capacity of 20 or more may never permit passengers to remain on board during refuelling with avgas. However, under paragraph 4.2.2, the passengers of these larger aircraft may be permitted to enter, leave or remain on board during refuelling with antistatic aviation grade turbine fuel if certain conditions are met.

 

Under paragraph 4.2.3 of CAO 20.9, the operator of an aircraft with a maximum seating capacity of less than 20 must ensure that fuel is not loaded onto the aircraft while passengers are on board, or entering or leaving, the aircraft. However, under paragraph 4.2.4, the operator may allow passengers to remain on board if their medical condition is such that they cannot leave the aircraft without assistance, the fuel is not avgas or aviation turbine grade which does not contain an anti-static and the conditions in paragraph 4.2.2, applicable to an over 20 passengers aircraft, are observed. These conditions include the presence of cabin attendants.

 

One effect of paragraph 4.2.3 of CAO 20.9 is that, unlike passengers on larger aircraft, passengers on smaller corporate jet aircraft must disembark and reboard on longer flights which require mid-flight refuelling even with anti-static aviation grade turbine fuel.

 

Under subregulation 235 (11) of CAR 1988, CASA may exempt an aircraft from any of the requirements imposed by regulation 235, including the directions under CAO 20.9.

 

Gandel Investments Pty Ltd (Gandel) operates a Bombardier BD 700 Global Express aircraft with nationality and registration marks VH-TGG. Gandel’s BD 700 aircraft, though certified for less than 20 passengers, carries a flight attendant for all operations. Gandel had been severely affected by the requirements of paragraph 4.2.3 of CAO 20.9 because these provisions do not allow passengers to remain on board during aircraft refuelling. The preferred practice is to load an amount of fuel before the passengers have boarded. Once passengers have boarded and the maximum weight is known, Gandel can then increase the fuel load to maximum weight. This practice is necessary to avoid intermediate landings for further fuel loading. Gandel’s Operations Manual details procedures that meet all the requirements of paragraphs 4.2.1, 4.2.2 and 4.2.5 of CAO 20.9.

 

Exemption

CASA has, therefore, issued an exemption from paragraph 4.2.3 of CAO 20.9 for the refuelling of the Bombardier BD 700 aircraft while passengers are on board. The exemption is subject to conditions.

 

Conditions

The conditions include telling passengers about the refuelling, that their seat belts must not be fastened and that they must not smoke, use certain electrical equipment or do anything that might cause risk of fuel vapour igniting. There must be at least 1 member of the flight crew on duty in the passenger loading area of the aircraft to ensure passenger safety, maintain discipline and supervise any necessary evacuation. The cabin doors must be open. Unless in the passenger loading area supervising passengers, the pilot in command or the co-pilot must be supervising the loading of the fuel. External evacuation areas must be kept clear. The fuel transfer system must be airtight. If an engine of the aircraft is running, the member of the flight crew supervising passengers in the passenger loading area must also monitor the readings on the auxiliary power unit panel in the aircraft adjacent to the passenger loading area. The loading of fuel must immediately cease if fuel vapour is found inside the aircraft or the continuation of the loading is unsafe. The operations manual must specify the responsibilities of the flight crew, set out procedures for complying with the conditions, include mention of the exemption instrument and an instruction that the procedures and the instrument must be complied with.

 

Legislative Instruments Act

Under subparagraph 6 (d) (i) of the Legislative Instruments Act 2003 (the LIA), an instrument is a legislative instrument for section 5 of the LIA if it is declared to be a disallowable instrument under legislation in force before the commencement of the LIA.

The instrument is declared to be a disallowable instrument under regulation 5A of CAR 1988. It is, therefore, a legislative instrument. As a legislative instrument, it is subject to tabling and disallowance in the Parliament under sections 38 and 42 of the LIA.

 

Consultation

Consultation under section 17 of the LIA has not been undertaken in this case because of the specialised nature of the instrument, and of the aircraft and aircraft operations to which it applies. The instrument is substantially the same as instruments issued to other operators. These exemptions are issued, as required, to operators who demonstrate ability to comply with the same stringent safety conditions.

 

The instrument commences on the day after it is registered and stops having effect at the end of 30 April 2011.

 

The exemption has been issued by a delegate of CASA appointed under regulation 7 of CAR 1988.

 

[Instrument number CASA EX29/08]

Overview

The Civil Aviation Regulations 1988, as amended, establish the framework for ensuring the safety of air navigation in Australia, with the Civil Aviation Safety Authority (CASA) having the authority to issue directions and regulations under the Civil Aviation Act 1988. One particular issue addressed by these regulations is the safety protocol for refuelling aircraft while passengers are on board. While larger aircraft may allow passengers to remain on board during refuelling with certain types of fuel, smaller aircraft are generally required to have passengers disembark during refuelling. This requirement can be particularly burdensome for operators of smaller corporate jets that need to refuel mid-flight but cannot due to the strict regulations. To address this issue, CASA has the power to issue exemptions from certain regulations under the Civil Aviation Regulations 1988, subject to specific safety conditions. This approach aims to balance operational efficiency with the paramount concern of passenger and crew safety during refuelling operations.

Scope and Application

The Civil Aviation Regulations 1988 and the Civil Aviation Order 20.9 under the Civil Aviation Act 1988 establish stringent safety conditions for the loading of fuel onto aircraft, particularly concerning the presence of passengers during refuelling. Under these regulations, aircraft with a maximum seating capacity of 20 or more are generally prohibited from having passengers on board during refuelling with avgas, while those with anti-static aviation grade turbine fuel may allow passengers under specific conditions. For aircraft with a seating capacity of less than 20, passengers must disembark during refuelling, except under certain medical conditions and when using non-avgas or non-aviation turbine fuel with anti-static properties. Gandel Investments Pty Ltd, which operates a Bombardier BD 700 Global Express aircraft with fewer than 20 seats but a flight attendant, has been granted an exemption from these conditions. This exemption allows refuelling with passengers on board, subject to strict conditions including the presence of cabin attendants, open cabin doors, and monitoring for fuel vapour. The exemption instrument is a legislative instrument under the Legislative Instruments Act 2003, and while it is subject to tabling and disallowance, consultation was deemed unnecessary due to its specialised nature and similarity to previous exemptions. The exemption is effective from the day after registration until 30 April 2011.

Key Provisions

The Civil Aviation Regulations 1988 (CAR 1988) and the Civil Aviation Order 20.9 (CAO 20.9) set out specific rules regarding the loading of fuel on aircraft with passengers on board. Subsection 98(1) of the Civil Aviation Act 1988 authorises the Governor-General to make regulations for the safety of air navigation, and under subregulation 235(7) of the CAR 1988, the Civil Aviation Safety Authority (CASA) may provide directions about the method of loading persons, goods, and fuel on aircraft. Paragraph 4.2.1 of CAO 20.9 prohibits the operator of an aircraft with a maximum seating capacity of 20 or more from permitting passengers to remain on board during refuelling with avgas, while paragraph 4.2.2 allows passengers to remain on board during refuelling with anti-static aviation grade turbine fuel, provided certain conditions are met. Paragraph 4.2.3 of CAO 20.9 requires the operator of an aircraft with a maximum seating capacity of less than 20 to ensure that fuel is not loaded onto the aircraft while passengers are on board, entering, or leaving, the aircraft. However, under paragraph 4.2.4, passengers may remain on board if their medical condition is such that they cannot leave the aircraft without assistance, the fuel is not avgas or aviation turbine grade without an anti-static, and the conditions in paragraph 4.2.2 are observed. The obligations imposed by these provisions on aircraft operators include ensuring that passengers are informed about the refuelling process, that their seat belts are not fastened, and that they do not smoke, use certain electrical equipment, or engage in activities that might cause a risk of fuel vapour igniting. The operator must also ensure that at least one member of the flight crew is on duty in the passenger loading area to ensure passenger safety, maintain discipline, and supervise any necessary evacuation. The cabin doors must remain open, and the pilot in command or the co-pilot must supervise the loading of the fuel if they are not in the passenger loading area. Additionally, external evacuation areas must be kept clear, the fuel transfer system must be airtight, and fuel loading must immediately cease if fuel vapour is detected inside the aircraft or if the continuation of loading is deemed unsafe. Breach of these provisions may result in civil or criminal consequences, as the regulations and orders are enforced by CASA. The maximum penalties for non-compliance with civil aviation regulations can include fines and imprisonment, depending on the severity of the breach and the specific provisions violated. Under the Legislative Instruments Act 2003, the exemption issued by CASA is subject to tabling and disallowance in the Parliament. However, consultation under section 17 of the LIA was not undertaken in this case due to the specialised nature of the instrument and the aircraft and operations to which it applies. The exemption commences on the day after it is registered and stops having effect at the end of 30 April 2011. The exemption has been issued by a delegate of CASA appointed under regulation 7 of CAR 1988.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.