CASA EX23/07 - Exemption - refuelling with passengers on board

Administered by Department of Infrastructure, Transport, Regional Development, Communications, Sport and the Arts

Legislation au F2007L01345 Not in force Legislative Instrument

Legislation content

Explanatory Statement

Civil Aviation Regulations 1988

Exemption refuelling with passengers on board

 

Subsection 98 (1) of the Civil Aviation Act 1988 (the Act) provides that the Governor-General may make regulations for the Act and the safety of air navigation.

 

Subregulation 235 (7) of the Civil Aviation Regulations 1988 (CAR 1988) provides that to ensure the safety of air navigation, CASA may give directions about the method of loading persons and goods (including fuel) on aircraft.

 

Subsection 4 of Civil Aviation Order 20.9 (CAO 20.9), made under subregulation 235 (7), sets out CASA’s directions for loading fuel on aircraft.

 

Under paragraph 4.2.1 of CAO 20.9, the operator of an aircraft with a maximum seating capacity of 20 or more may never permit passengers to remain on board during refuelling with avgas. However, under paragraph 4.2.2, the passengers of these larger aircraft may be permitted to enter, leave or remain on board during refuelling with antistatic aviation grade turbine fuel if certain conditions are met.

 

Under paragraph 4.2.3, the operator of an aircraft with a maximum seating capacity of less than 20 must ensure that fuel is not loaded on to the aircraft while passengers are on board, or entering or leaving, the aircraft. However, under paragraph 4.2.4, the operator may allow passengers to remain on board if their medical condition is such that they cannot leave the aircraft without assistance, the fuel is not avgas or aviation turbine grade which does not contain an anti-static and the conditions in paragraph 4.2.2 applicable to an over 20 passengers aircraft are observed. These conditions include the presence of cabin attendants.

 

One effect of paragraph 4.2.3 is that, unlike passengers on larger aircraft, passengers on smaller corporate jet aircraft must disembark and reboard on longer flights which require mid-flight refuelling even with anti-static aviation grade turbine fuel.

 

Under subregulation 235 (11) of CAR 1988, CASA may exempt an aircraft from any of the requirements imposed by regulation 235, including the directions under CAO 20.9.

 

Corporate jet aircraft are usually serviced and boarded away from passenger terminals. When making a refuelling stop, there may be no passenger facilities available, resulting in passengers having to stand on a busy ramp area while refuelling takes place. Further, the operator’s AOC authorises world-wide operations and consequently the aircraft operates over long distances and requires intermediate landings for the sole purpose of refuelling. On certain occasions, refuelling must occur in countries where security may be an issue because of the high profile of the passengers usually carried. The ability to refuel while passengers remain on board would enhance their security and minimise turnaround time at these locations.

 

The option of passengers remaining on board is not available to the operator although its operations manual details procedures that, using a flight crew member, meet all the requirements of paragraphs 4.2.1 and 4.2.2 of CAO 20.9 mentioned above, and also of paragraph 4.2.5 (refuelling to stop if vapour is detected in the aircraft). Thus, although the operator can meet the safety conditions of the larger aircraft, it cannot, without an exemption, make use of the corresponding flexibility in refuelling. The operator would be significantly affected by this.

 

Exemption

CASA has, therefore, issued an exemption, in effect from the paragraph 4.2.3 direction, so that passengers may remain on board the aircraft during refuelling. Because of the safety risks involved, the exemption does not apply to the aircraft when the overwing refuelling ports are used. These risks are not present to the same degree when other refuelling ports are used. Other safety conditions comparable to those applying to larger aircraft under paragraph 4.2.2 of CAO 20.9 are included.

 

Conditions

For example, the conditions include telling passengers of the refuelling, that their seat belts must not be fastened and that they must not smoke, use certain electrical equipment or do anything that might cause risk of fuel vapour igniting. There must be at least 1 member of the flight crew on duty in the passenger loading area of the aircraft to ensure passenger safety, maintain discipline and supervise any necessary evacuation. The cabin doors must be open. The fuel transfer system must be airtight. If an engine of the aircraft is running, the cabin attendant supervising passengers in the passenger loading area must be on the flight deck. The loading of fuel must immediately cease if fuel vapour is found inside the aircraft or the continuation of the loading is unsafe. The operations manual must specify the responsibilities of the flight crew, set out procedures for complying with the conditions, include mention of the exemption instrument and an instruction that the procedures and the instrument must be complied with.

 

Legislative Instruments Act

Under subparagraph 6 (d) (i) of the Legislative Instruments Act 2003 (the LIA), an instrument is a legislative instrument for section 5 of the LIA if it is declared to be a disallowable instrument under legislation in force before the commencement of the LIA.

Because the exemption affects the operation of paragraph 4.2.3 of CAO 20.9, the instrument is declared to be a disallowable instrument under regulation 5A of CAR 1988. It is, therefore, a legislative instrument. As a legislative instrument, it is subject to tabling and disallowance in the Parliament under sections 38 and 42 of the LIA.

 

Consultation

Consultation under section 17 of the LIA has not been undertaken in this case because of the specialised nature of the instrument, and of the aircraft and aircraft operations to which it applies. Similar exemptions have been issued to other operators who have demonstrated that they are able to meet the safety conditions.

 

The instrument commences on the day after it is registered. It stops having effect at the end of 31 March 2009.

 

The exemption has been issued by a delegate of CASA appointed under regulation 7 of CAR 1988.

 

[Instrument number CASA EX23/07]

Overview

The Civil Aviation Regulations 1988, as amended, contain provisions that govern the safety of air navigation, including the method of loading persons and goods on aircraft. To address the problem of requiring passengers to disembark during refuelling, especially for corporate jets with fewer than 20 seats, an exemption has been issued under the authority of the Civil Aviation Act 1988. This exemption was introduced by the Civil Aviation Safety Authority (CASA) and aims to enhance passenger security and reduce turnaround time during refuelling stops, particularly in locations where security may be a concern. The exemption allows passengers to remain on board during refuelling, provided certain safety conditions are met, such as the presence of cabin attendants, open cabin doors, and immediate cessation of fuel loading if vapour is detected. This exemption is subject to disallowance under the Legislative Instruments Act 2003 and is effective until 31 March 2009.

Scope and Application

The Civil Aviation Regulations 1988 provide specific safety directives for the loading of fuel on aircraft, with particular attention given to the presence of passengers during refuelling. The regulations differentiate between aircraft with a seating capacity of 20 or more and those with fewer than 20 seats. For larger aircraft, passengers may remain on board during refuelling with anti-static aviation grade turbine fuel provided certain safety conditions are met. Conversely, for smaller aircraft, passengers must disembark when fuel is being loaded, except in specific circumstances such as medical necessity or the use of non-avgas and non-aviation turbine grade fuel under strict conditions. The exemption discussed here applies to corporate jet aircraft with fewer than 20 seats, allowing these passengers to remain on board during refuelling, subject to stringent safety protocols to mitigate risks such as fuel vapour ignition. This exemption is granted under the authority of the Civil Aviation Act 1988 and Civil Aviation Regulations 1988, and is subject to disallowance under the Legislative Instruments Act 2003. Notably, the exemption excludes the use of overwing refuelling ports due to heightened safety risks.

Key Provisions

The Civil Aviation Regulations 1988 (CAR 1988) and the Civil Aviation Order 20.9 (CAO 20.9) establish detailed requirements for the safe loading of passengers and fuel on aircraft. Under these regulations, large aircraft (with a seating capacity of 20 or more) are prohibited from permitting passengers to remain on board during refuelling with avgas, but can allow passengers to board, leave, or remain on board during refuelling with anti-static aviation grade turbine fuel if certain safety conditions are met (section 4.2.1 and 4.2.2 of CAO 20.9). Smaller aircraft (with a seating capacity of less than 20) must ensure that passengers do not remain on board while fuel is being loaded, unless specific medical conditions or fuel types apply, and safety conditions are met (section 4.2.3 and 4.2.4 of CAO 20.9). The Civil Aviation (Refuelling) Exemption 2007 (F2007L01345) issued by the Civil Aviation Safety Authority (CASA) exempts certain corporate jet aircraft from the requirement to disembark during refuelling, provided stringent safety conditions are adhered to. This exemption is aimed at enhancing passenger security and efficiency, especially in high-risk or remote refuelling locations. Operators of aircraft granted this exemption must ensure several obligations are met. These include notifying passengers about the refuelling process, ensuring passengers do not fasten their seat belts, refrain from smoking, or use certain electrical equipment that might pose a risk of fuel vapour ignition. Flight crew members must be present in the passenger area to maintain safety and discipline and to supervise any necessary evacuation. The cabin doors must remain open, and the fuel transfer system must be airtight. If fuel vapour is detected inside the aircraft, refuelling must cease immediately. Operators must incorporate these conditions into their operations manual and ensure compliance with the exemption instrument. Failure to comply with the conditions of the exemption may lead to serious consequences. While the specific penalties for breaches are not detailed in the exemption instrument, general aviation regulations and orders provide for potential penalties. These could include fines, suspension or revocation of the operator’s licence, and other administrative or legal actions. The seriousness of the breach, the risk posed to safety, and previous compliance history are factors that authorities would consider when determining penalties. The exemption is subject to disallowance under the Legislative Instruments Act 2003 (LIA). As a disallowable instrument, it must be tabled in Parliament and can be disallowed within a specified period. The exemption was issued by a delegate of CASA, appointed under regulation 7 of CAR 1988, and it is effective from the day after its registration, ceasing to have effect at the end of 31 March 2009. Given the specialised nature of the exemption and the aircraft operations it affects, consultation with stakeholders was not undertaken, as similar exemptions have previously been granted to other operators who met the required safety conditions.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.