AD/PA-38/11 Amdt 1 - Stabiliser Pulley Bracket Mounting Fitting and Empennage Attachments - Inspection

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Legislation au F2006B05949 Not in force Legislative Instrument

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


Piper PA-38 (Tomahawk) Series Aeroplanes

 

AD/PA-38/11

Amdt 1


Stabiliser Pulley Bracket Mounting Fitting and Empennage Attachments - Inspection


3/82

 

Applicability: All model PA-38-112 with S/Nos. 38-78A0001 to 38-79A0312.

 

Requirement: To avoid possible hazards in flight associated with a cracked stabiliser pulley bracket mounting fitting or loose vertical fin to fuselage and horizontal stabiliser to vertical fin spar attach fitting bolts, accomplish the following:

 

  1. Remove the dorsal fin forward fairing P/N 77606-03 and inspect the edge of the stabiliser pulley bracket mounting fitting P/N 77615-07 in the area of the bend for cracks using a dye penetrant inspection method or a suitable visual aid.

 

2.    Remove rudder, lower vertical fin fairing, upper vertical fin fairing and upper and lower vertical fin inspection panels. Using an accurately calibrated torque wrench check the torque of each of the eighteen affected bolts and tighten as required to 90-110 inch-pounds. (Note - torque value takes into account friction drag torque). Affected bolt locations:

 

(a)     upper forward vertical fin spar attach fitting - six (6) AN-4 bolts;

 

(b)     upper aft vertical fin spar attach fitting - six (6) AN-4 bolts;

 

(c)     lower forward vertical fin spar fitting - two (2) AN-4 bolts;

 

(d)     lower aft vertical fin spar attachment - four (4) AN-4 bolts.

 

After checking torque, mark each bolt head and nut for future inspection for any rotation.

 

Compliance: Para. 1 - At intervals not exceeding 100 hours time in service. Para. 2 - At intervals not exceeding 500 hours time in service.

Background:  Service experience indicates that extension of the period between inspections of the empennage attach bolts is warranted. Alternative inspection method for stabiliser pulley bracket mounting fitting has been included.

 

 

 

 

 

 

 

 

 

 

 

 

 

Overview

The Civil Aviation Regulations 1998, as amended, are administered by the Civil Aviation Safety Authority (CASA) and are designed to ensure the safety of civil aviation in Australia. A specific piece of legislation within this framework is the Piper PA-38 (Tomahawk) Series Aeroplanes AD/PA-38/11 Amendment 1 issued in 1982. This legislation addresses the identified issue of potential hazards associated with the stabiliser pulley bracket mounting fitting and empennage attachments on the Piper PA-38 (Tomahawk) Series aeroplanes. The policy objective is to enhance flight safety by mandating regular inspections and maintenance of critical components to prevent in-flight failures. This particular amendment requires the inspection and, if necessary, the tightening of certain bolts and the checking of specific fittings for cracks, ensuring that these aeroplanes maintain their airworthiness and safety standards.

Scope and Application

The Civil Aviation Regulations 1998, specifically Part 39, mandates that this legislation applies to all model PA-38-112 aeroplanes with serial numbers ranging from 38-78A0001 to 38-79A0312, ensuring adherence to airworthiness directives concerning the stabiliser pulley bracket mounting fitting and empennage attachments. This regulation is issued by the Civil Aviation Safety Authority (CASA) and applies within the Commonwealth of Australia, governing the maintenance and inspection of these aircraft to ensure safety in flight operations. The requirement necessitates that inspections of the stabiliser pulley bracket mounting fitting be conducted at intervals not exceeding 100 hours of service time, while the torque check and tightening of the empennage attach bolts must be carried out at intervals not exceeding 500 hours of service time. This legislation does not explicitly state exclusions or exemptions, implying that all specified aircraft within the serial number range must comply with the inspection and maintenance directives outlined. The enforcement of these regulations can be extended or detailed further through subordinate instruments issued by CASA.

Key Provisions

The Civil Aviation Regulations 1998, particularly Part 39 - 105, establish a framework for ensuring the safety of civil aviation operations, with a specific focus on the airworthiness of aircraft. Under this legislation, the Civil Aviation Safety Authority (CASA) issues Airworthiness Directives (ADs) to address potential safety issues. AD/PA-38/11 Amendment 1 (AD/PA-38/11 Amdt 1) pertains to the Piper PA-38 (Tomahawk) series aeroplanes, specifically those with serial numbers ranging from 38-78A0001 to 38-79A0312. This directive mandates detailed inspections and corrective actions to prevent hazards associated with structural components of the aircraft. The main requirements of AD/PA-38/11 Amdt 1 (sections 3 and 4) include inspecting the stabiliser pulley bracket mounting fitting for any signs of cracks and ensuring that the vertical fin to fuselage and horizontal stabiliser to vertical fin spar attach fitting bolts are properly torqued. Operators must remove the dorsal fin forward fairing and visually inspect the stabiliser pulley bracket mounting fitting using a dye penetrant inspection method or an appropriate visual aid. Additionally, the directive requires the removal of various components to check and adjust the torque of eighteen specific bolts, ensuring they are tightened to between 90 and 110 inch-pounds. Each bolt must be marked after the inspection to facilitate future checks. Compliance with AD/PA-38/11 Amdt 1 is stringent, with specific intervals prescribed for inspections. According to the directive, the inspection of the stabiliser pulley bracket mounting fitting must be conducted at intervals not exceeding 100 hours of flight time (paragraph 1). In contrast, the inspection and torque adjustment of the empennage attach bolts must occur at intervals not exceeding 500 hours of flight time (paragraph 2). These regular inspections are critical to maintaining the structural integrity of the aircraft and ensuring safe flight operations. Failure to comply with the requirements outlined in AD/PA-38/11 Amdt 1 can lead to severe consequences. Civil aviation regulations impose strict penalties for non-compliance, which can include fines and potential criminal charges. The exact penalties are not specified in the provided text but are likely to be significant given the importance of adhering to airworthiness directives. Non-compliance can not only result in financial penalties but also endanger the safety of the aircraft, its occupants, and other persons on the ground, leading to potential criminal liability for those responsible.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.