AD/PA-31/37 Amdt 10 - Airframe Retirement Lives

Administered by Department of Infrastructure, Transport, Regional Development, Communications, Sport and the Arts

Legislation au F2006B05741 Not in force Legislative Instrument

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Piper PA-31 Series Aeroplanes

 

AD/PA-31/37

Amdt 10

Applicability: All models.


Airframe Retirement Lives 2/99

 

Requirement: 1. Retire the wing main spar lower cap and the pressure cabin (where applicable) before exceeding the times in service shown in the Retirement Schedule below.

 

2. The remainder of the airframe must be retired after the expiration of two wing main spar lower cap lifetimes, Note 2 refers.

 

RETIREMENT SCHEDULE

 

Model Wing Main Spar Pressure Cabin

 

Lower Cap

(hours)

(pressurised flights)

*PA-31

11000

 

N/A

*PA-31-300

15500

 

N/A

*PA-31-325

11000

 

N/A

*PA-31-350

13000

 

N/A

PA-31P

14000

 

10000

PA-31P-350

28000

 

10000

PA-31P-350 with 3368 kg MTOW (STC 72-6)

23900

 

10000

PA-31T

12000

 

10000

PA-31T1

14500

 

10000

PA-31T1 with optional tip tanks

12000

 

10000

PA-31T2

11400

 

10000

PA-31T3

17400

 

N/A

PA-31T3 with optional tip tanks

13800

 

N/A

 

* Aircraft which have been modified in accordance with Gippsland Aeronautics Pty Ltd. Engineering Release PA31-0001 (Model PA-31, -300, -325) or PA31-0002 (Model PA31-350), and which are subject to the related ongoing inspection program of ER PA31-0003, are exempt from the wing fatigue life limitation. The airframe life limitation of Requirement para 2 still applies.

COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 

Note 1: The wing main spar lower cap comprises the complete spar cap assembly including the “T” section element, the nesting angles, and the reinforcing strips. It is recommended, but not essential, that the centre section splice plate be retired with the spar cap.

Note 2: The available fatigue data covers wing main spars and pressure cabins only. The durability of other parts of the airframe has not been evaluated, and is therefore unknown.

Based on experience, the Authority is prepared to credit unevaluated structure with a retirement life equal to double the life for the wing spar (Requirement para 2). An extension beyond this may be available, but any application must be supported by a fatigue substantiation covering all the remaining primary structure. This should include empennage, wing centre section, wing rear spar, control surfaces, unpressurised fuselages, etc. The substantiation may take the form of a safe life assessment, or a sufficiently rigorous revised inspection schedule to ensure that any fatigue cracking which could occur in service will be detected before the aircraft is endangered.

Revised airframe lives approved against earlier issues of this Directive still apply.

Note 3. The model designations in the Retirement Schedule are as listed in FAA Type Certificate Data Sheets A2050 and A8EA. The variation between the popular and the official designation for some models has caused confusion in the past; AAC Articles 133-5 (August 1982) and 135-5 (October 1982) refer.

All PA-31 series aircraft have life-limited wings. If your model is not listed in the Retirement Schedule, or if you are uncertain of the official model designation for your aircraft, please contact your CASA District Office.

Note 4. The requirement for tracking weights and average flight times has been removed. However, whilst the lives listed provide a degree of safety for all aircraft irrespective of individual aircraft history, such data when analysed by a CAR 35 engineer may justify an increase of fatigue lives for individual aircraft.

Compliance: Forthwith.

 

This Amendment becomes effective on 25 February 1999.

 

Background:  The retirement lives promulgated in this Directive are based on fatigue tests and analyses conducted by the manufacturer. According to these evaluations, the risk of airframe cracking increases to an unacceptable level beyond the specified life limitations.

 

Amendment 10 removes the requirement to record average weight and flight times. This is as a result of a sensitivity analysis carried out by CASA on the relative effects of different sortie profiles and their relative effect on true fatigue life.

 

Amendment 9 of this Airworthiness Directive became effective on 27 December 1990.

 

Amendment 8 of this Airworthiness Directive became effective on 7 September 1975.

 

The original issue of this Airworthiness Directive became effective on 31 March 1975.

Overview

The Piper PA-31 Series Aeroplanes Airworthiness Directive AD/PA-31/37 Amendment 10, issued under the Civil Aviation Regulations 1998, aims to ensure the safety of PA-31 series aircraft by establishing specific retirement lives for critical components. This legislative instrument, enacted by the Commonwealth of Australia, addresses the issue of airframe durability by specifying when certain parts of the aircraft must be retired to prevent structural failure due to fatigue. The policy objective is to maintain airworthiness and safety by mitigating the risk of airframe cracking, which increases with service hours and flights. The directive mandates that the wing main spar lower cap and pressure cabin (where applicable) be retired before exceeding specified times in service, with the remainder of the airframe to be retired after two wing main spar lower cap lifetimes. The directive provides a detailed retirement schedule for different models, exempting some from the wing fatigue life limitation if they adhere to specific engineering releases and inspection programs. The directive became effective on 25 February 1999, amending previous directives to remove the requirement for tracking average weight and flight times based on a sensitivity analysis by the Civil Aviation Safety Authority.

Scope and Application

The Piper PA-31 Series Aeroplanes Airworthiness Directive AD/PA-31/37 Amendment 10 applies to all models of Piper PA-31 series aircraft, which includes both civilian and commercial aeroplanes within Australia. This Civil Aviation Safety Authority directive, issued under the Civil Aviation Act 1988 and the Civil Aviation Regulations 1998, sets forth specific requirements for the retirement of certain components to ensure the continued airworthiness of these aircraft. The directive mandates the retirement of the wing main spar lower cap and the pressure cabin, if applicable, before the specified times in service or pressurised flight hours are exceeded, as detailed in the Retirement Schedule. The remainder of the airframe must be retired after the expiration of two wing main spar lower cap lifetimes. The directive applies nationally across Australia, overseen by the Commonwealth of Australia, and is enforced by the Civil Aviation Safety Authority. Certain aircraft modified in accordance with Gippsland Aeronautics Pty Ltd. Engineering Release PA31-0001 or PA31-0002 are exempt from the wing fatigue life limitation, although the airframe life limitation still applies. This directive extends its application through subordinate instruments to ensure compliance and safety standards are met across all relevant aircraft operations.

Key Provisions

The primary operative sections of this legislative instrument (AD/PA-31/37) establish specific requirements and timeframes for the retirement of various components of Piper PA-31 Series aeroplanes to ensure their continued airworthiness. Section 1 mandates the retirement of the wing main spar lower cap and the pressure cabin before exceeding the times in service specified in the Retirement Schedule (Section 2). The remainder of the airframe must be retired after the expiration of two wing main spar lower cap lifetimes (Section 2). These requirements apply to all models of Piper PA-31 series aeroplanes. The obligations imposed by this Act include ensuring that specific components of the aircraft are retired within the prescribed timeframes to mitigate the risk of airframe cracking. Operators and owners must adhere to the Retirement Schedule outlined in Section 2, which specifies the exact number of flight hours or pressurised flights after which certain components must be retired. For instance, the wing main spar lower cap for the PA-31-350 model must be retired after 13,000 flight hours, while the pressure cabin for the PA-31T1 model must be retired after 10,000 pressurised flights. Compliance with these requirements is mandatory and must be achieved forthwith, as stated in the Compliance section. Failure to comply with the provisions of this Act can result in severe consequences. The Civil Aviation Safety Authority (CASA) has the authority to enforce the regulations and take action against non-compliance. The maximum penalties for breaches of these regulations are not explicitly stated in the provided text, but they can include fines, suspension of airworthiness certificates, and potential grounding of the aircraft. These measures are intended to ensure the safety of air travel and prevent accidents caused by structural failure due to fatigue.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.