COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY
SCHEDULE OF AIRWORTHINESS DIRECTIVES
AIRWORTHINESS DIRECTIVE
For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CAR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.
Eurocopter SA341 and SA342 (Gazelle) Series Helicopters
AD/GAZELLE/24 Main Rotor Head - Free-Wheel and Clutch 10/2002
Applicability: SA 341G and SA 342J helicopters fitted with clutch assemblies part number (P/N) 341A35-0010 all dash numbers, 341A35-0011 all dash numbers, and 341A35-0050 all dash numbers.
Requirement: Replace clutch/free-wheel and clutch/torquemeter shaft attachment bolts in accordance with Eurocopter SA 341/ 342 Service Bulletin 65.58 Revision 1.
Note: DGAC 2002-363-042A refers.
Compliance: Unless previously accomplished; within 50 hours time in service from the effective date of this Directive.
This Airworthiness Directive becomes effective on 3 October 2002.
Background: This Directive requires the replacement of the clutch assembly clutch/free-wheel and clutch/torquemeter shaft assembly bolts. This requirement reflects an error in bolt part numbers previously listed in the IPC. The bolt listed was not compliant. The plain section of the bolt is 1 mm longer than required. The bolt may become thread bound on the shank of the bolt before achieving the preload on the assembly dur ing installation. Subsequent failure of the bolt head may occur involving separation of the bolt head.
James Coyne
Delegate of the Civil Aviation Safety Authority 23 August 2002
The above AD is notified in the Commonwealth of Australia Gazette on 11 September 2002.
Overview
The Civil Aviation Regulations 1998, enacted by the Australian Government, serve as the primary regulatory framework governing civil aviation safety in Australia. Among its provisions, Part 39 specifically addresses Airworthiness Directives, which are issued to correct unsafe conditions in aircraft. The Civil Aviation (Airworthiness Directives) Instrument 2006 (F2006B10243) was enacted to provide a legal basis for the issuance of these directives by the Civil Aviation Safety Authority (CASA) and to ensure compliance with international safety standards. The policy objective of this legislation is to maintain the highest possible safety standards in civil aviation by mandating timely and effective actions to address identified safety issues.
An example of such a directive is AD/GAZELLE/24, issued on 3 October 2002, concerning the Eurocopter SA341 and SA342 (Gazelle) Series Helicopters. This directive was introduced to address a safety issue related to the clutch/free-wheel and clutch/torquemeter shaft attachment bolts in certain SA 341G and SA 342J helicopters. The directive required the replacement of these bolts to prevent potential failure due to incorrect bolt length, which could lead to separation of the bolt head during installation. This Airworthiness Directive underscores the importance of stringent safety measures and continuous monitoring to ensure the airworthiness of aircraft operating in Australian airspace.
Scope and Application
The Airworthiness Directive issued by the Civil Aviation Safety Authority (CASA) under the Civil Aviation Regulations 1998 applies specifically to Eurocopter SA 341G and SA 342J helicopters equipped with particular clutch assemblies. The directive mandates the replacement of the clutch/free-wheel and clutch/torquemeter shaft attachment bolts to address safety concerns identified with the incorrect bolt specifications previously listed. The requirement to replace these parts must be carried out in accordance with the instructions provided in Eurocopter SA 341/342 Service Bulletin 65.58 Revision 1. The directive became effective from 3 October 2002, with a compliance period of 50 hours of time in service from this date. This directive is issued under the authority of the CASA delegate and extends to all SA 341G and SA 342J helicopters with the specified clutch assemblies, irrespective of their location within Australia. The directive is a regulatory measure aimed at mitigating risks associated with potential bolt failure, ensuring the continued airworthiness of these aircraft.
Key Provisions
The Civil Aviation Regulations 1998 (CAR 1998) under Part 39, specifically Section 105, outlines the requirements for airworthiness directives (AD) which are critical for ensuring the safety of aircraft and aeronautical products. This legislation mandates that the Civil Aviation Safety Authority (CASA) delegate issues ADs when necessary to address unsafe conditions. The AD in question (AD/GAZELLE/24) pertains to the Eurocopter SA341 and SA342 (Gazelle) Series Helicopters and mandates specific actions to replace certain components of the main rotor head. This requirement is detailed in the relevant sections of the regulation.
Under the AD, the specified action involves replacing the clutch/free-wheel and clutch/torquemeter shaft attachment bolts on SA 341G and SA 342J helicopters fitted with specific clutch assemblies part numbers. This requirement must be carried out in accordance with Eurocopter's Service Bulletin 65.58 Revision 1 and must be completed within 50 hours of time in service from the effective date of the directive, which is 3 October 2002. The directive ensures that the unsafe condition—namely, the use of incorrectly sized bolts—is rectified to prevent potential failures that could compromise the safety of the aircraft.
The AD imposes several obligations on the parties governed by it, including helicopter operators and maintenance providers. They must ensure that the specified components are replaced within the stipulated timeframe. This involves adhering to the instructions outlined in the Eurocopter Service Bulletin, which provides detailed guidance on the replacement process. The directive also mandates that these changes be documented and verified by authorised personnel to ensure compliance and airworthiness.
Failure to comply with the AD may result in significant consequences. Civil penalties may be imposed for non-compliance, and in severe cases, criminal charges could be brought against individuals or entities responsible for the oversight. The exact penalties are not specified within the directive but can include fines and other regulatory actions that ensure the safety standards are upheld. The seriousness of non-compliance stems from the potential safety risks involved, as the incorrect bolts could lead to catastrophic failures during flight.