AD/DIMO/2 - Aileron Control System Push Rods

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Safety Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


AIRWORTHINESS DIRECTIVE


For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CASR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.


 

Diamond HK-36 Series Aeroplanes

 

AD/DIMO/2 Aileron Control System Push Rods 11/2003

DM

 

Applicability: All Model HK 36, HK 36 R, HK 36 TC, HK 36 TS, HK 36 TTC, HK 36 TTS, and HK 36 TTC-ECO aircraft.

 

Requirement: 1. Inspect the long aileron push rods in both wings in accordance with Diamond Aircraft Industries Service Bulletin No. MSB36-72, dated 1 February 2002.

 

2. Modify the long aileron pushrods in accordance with Diamond Aircraft Industries Work Instruction No. WI-MSB36-72, revision 0, dated 1 February 2002.

 

If damage or cracks are found during any inspection, before further flight, accomplish requirement 2.

 

Note: Austrian CAA AD No. 111 refers.

 

Compliance: 1. Unless the initial inspection is already accomplished, before further flight after 10 September 2003; thereafter at each scheduled inspection, until Requirement 2 is accomplished.

 

2. Before 30 October 2003, unless already accomplished.

 

This Airworthiness Directive becomes effective on 10 September 2003.

 

Background: Deformation and cracking has been found in the long spanwise aileron pushrod, due to contact with the support for the aileron bellcrank. Failure of the aileron pushrod could result in decreased control and lead to aeroelastic flutter.


David Villiers

Delegate of the Civil Aviation Safety Authority 4 September 2003

 

 

 

The above AD is notified in the Commonwealth of Australia Gazette on 10 September 2003.

 

 


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Overview

The Civil Aviation Safety Regulations 1998 (CASR 1998) was enacted to ensure the safety of aviation operations within Australia by establishing standards and regulations for the design, manufacture, maintenance, and operation of aircraft. This legislative instrument, which is part of the broader framework established by the Civil Aviation Act 1988, aims to mitigate risks associated with civil aviation, ensuring that all stakeholders comply with stringent safety requirements. The Civil Aviation Safety Authority (CASA) was established under the Civil Aviation Act 1988 to enforce these regulations and issue directives to address specific safety concerns. The Airworthiness Directive AD/DIMO/2 for Diamond HK-36 Series Aeroplanes, issued on 10 September 2003, exemplifies CASA's role in responding to identified safety issues by mandating specific actions to correct unsafe conditions. This directive was introduced to address the problem of deformation and cracking in the long spanwise aileron pushrods of the affected aircraft models, which could lead to decreased control and potential aeroelastic flutter, thereby ensuring the continued airworthiness of the aircraft in question.

Scope and Application

The Civil Aviation Safety Regulations 1998, specifically under Part 39 - 105, apply to the maintenance and safety standards of aircraft and aeronautical products in Australia. This legislation is enforced by the Civil Aviation Safety Authority (CASA) and pertains to all aircraft registered in Australia, as well as to certain aircraft components manufactured, maintained, or operated within Australia's jurisdiction. The scope of this particular Airworthiness Directive (AD) is narrowly focused on the Diamond HK-36 series aeroplanes, specifically targeting the aileron control system push rods. The AD mandates inspections and modifications to prevent potential safety hazards such as deformation and cracking of the aileron push rods, which could compromise aircraft control and lead to serious flight risks. The directive applies to all models of the Diamond HK-36 series, including HK 36, HK 36 R, HK 36 TC, HK 36 TS, HK 36 TTC, HK 36 TTS, and HK 36 TTC-ECO. The directive outlines clear inspection and modification requirements, with specific timelines for compliance, ensuring that any identified issues are addressed promptly to maintain airworthiness standards.

Key Provisions

The Civil Aviation Safety Regulations 1998, specifically Part 39 - 105, establishes an Airworthiness Directive (AD) for Diamond HK-36 series aeroplanes concerning the aileron control system push rods. The directive, AD/DIMO/2, issued under subregulation 39.1(1), mandates that specific actions be taken to rectify an identified unsafe condition. The AD applies to all Diamond HK-36 models including HK 36, HK 36 R, HK 36 TC, HK 36 TS, HK 36 TTC, HK 36 TTS, and HK 36 TTC-ECO. The requirement section of the AD stipulates two primary actions: first, an inspection of the long aileron push rods in both wings must be conducted in line with Diamond Aircraft Industries Service Bulletin No. MSB36-72, dated 1 February 2002. Second, if any damage or cracks are found, the push rods must be modified as per Diamond Aircraft Industries Work Instruction No. WI-MSB36-72, revision 0, dated 1 February 2002. The AD imposes certain obligations on the parties it governs, particularly those responsible for maintaining the airworthiness of the affected aircraft. Operators and maintainers must ensure that the specified inspections and modifications are carried out within the prescribed timeframes. If the initial inspection has not already been completed, it must be performed before further flight after 10 September 2003. Subsequent inspections are required at each scheduled maintenance interval until the modifications are accomplished. Furthermore, any modifications identified during an inspection must be completed before 30 October 2003, unless they have already been performed. The directive emphasises the importance of compliance with these requirements to prevent potential safety issues such as decreased control and aeroelastic flutter. Breaches of the AD's requirements can lead to serious consequences. While the AD itself does not explicitly outline specific offences, penalties, or consequences, non-compliance with airworthiness directives can result in regulatory action by the Civil Aviation Safety Authority (CASA). CASA has the authority to issue enforcement actions, which may include fines, suspension of airworthiness certificates, or other administrative measures. These consequences are intended to ensure that aircraft remain safe and airworthy, thereby protecting public safety and maintaining the integrity of the aviation system.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.