AD/CT7/8 - Replacement of Aft Stage 2 Turbine Cooling Plates

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Legislation au F2006B08692 In force Legislative Instrument

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 106 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


AIRWORTHINESS DIRECTIVE


For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CAR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.

 

General Electric Turbine Engines - CT7 Series

 

AD/CT7/8 Replacement of Aft Stage 2 Turbine Cooling Plates 4/2002

 

Applicability: General Electric CT7-5A2, -5A3, -7A and -7A1 engines incorporating part number 6064T07P02 stage 2 aft cooling plates with serial numbers beginning with the letters GFF.

 

Requirement: (a) Replace stage 2 aft cooling plates P/N 6064T07P02 having serial numbers that begin with the letters GFF with stage 2 aft cooling plates P/N 6064T07P05.

 

(b) After the effective date of this AD, do not install any stage 2 aft cooling plates P/N 6064T07P02 with serial numbers that begin with the letters GFF.

 

Note: FAA AD 2002-01-03 refers.

 

Compliance: Unless previously accomplished, at the next overhaul of the engine or hot section module or within 8000 cycles after the effective date of this AD, whichever occurs first.

 

This Airworthiness Directive becomes effective on 18 April 2002.

 

Background: Cracking of a stage 2 turbine aft cooling plate resulted in an uncontained engine failure. This AD has been issued to require removal of certain stage 2 aft cooling plates.


 

Eugene Paul Holzapfel

Delegate of the Civil Aviation Safety Authority 5 March 2002

 

 

 

 

 

 

 

 

 

 

 

The above AD is notified in the Commonwealth of Australia Gazette on 27 March 2002.

 

 


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Overview

The Civil Aviation Regulations 1998, as amended by the Civil Aviation (Airworthiness) Regulations 2006, is the primary legislation governing aviation safety in Australia. This legislation, enacted by the Parliament of Australia, aims to ensure the highest standards of safety in civil aviation, protecting the public and maintaining the integrity of the national airspace. One of its key components is the issuance of Airworthiness Directives (ADs) by the Civil Aviation Safety Authority (CASA). For example, the Airworthiness Directive AD/CT7/8, issued on 4 April 2002, pertains to the replacement of specific turbine cooling plates in General Electric CT7 Series engines to prevent uncontained engine failures, thereby addressing a significant safety risk identified in certain aircraft models. The policy objective of such ADs is to mandate corrective actions that are deemed necessary to maintain the airworthiness of aircraft and aeronautical products, ensuring compliance with safety standards to mitigate potential hazards.

Scope and Application

The Civil Aviation Regulations 1998, as detailed in Part 39 - 106, govern the safety and airworthiness of aircraft and aeronautical products within Australia. Specifically, this legislative instrument applies to General Electric CT7-5A2, -5A3, -7A, and -7A1 engines equipped with part number 6064T07P02 stage 2 aft cooling plates, where the serial number begins with the letters "GFF". The directive mandates the replacement of these cooling plates with those bearing part number 6064T07P05 to address safety concerns stemming from the risk of cracking, which could lead to uncontained engine failures. Compliance with this Airworthiness Directive is necessary for maintaining the safety standards set by the Civil Aviation Safety Authority (CASA) and is applicable nationwide across the Commonwealth of Australia. The directive is to be implemented within 8000 cycles after its effective date or at the next engine overhaul, whichever comes first, with the directive taking effect on 18 April 2002.

Key Provisions

The Civil Aviation Regulations 1998, specifically Part 39 - 106, outlines the Airworthiness Directive (AD) concerning the replacement of aft stage 2 turbine cooling plates in General Electric CT7 Series engines. The directive, identified as AD/CT7/8 4/2002, applies to General Electric CT7-5A2, -5A3, -7A, and -7A1 engines that incorporate part number 6064T07P02 stage 2 aft cooling plates with serial numbers beginning with the letters GFF. The directive mandates that these specific cooling plates be replaced with part number 6064T07P05, and prohibits the installation of any cooling plates with serial numbers beginning with the letters GFF after the effective date of the directive. The compliance requirement is that the replacement must occur at the next overhaul of the engine or hot section module, or within 8000 cycles after the effective date of the directive, whichever comes first. The AD imposes several obligations on the entities it governs. These include ensuring that the specified cooling plates are replaced within the stipulated timeframe and that no cooling plates with the serial numbers beginning with the letters GFF are installed after the effective date. The directive also requires compliance with the instructions set out in the requirement section, which includes the replacement procedure and the prohibition of certain parts. The directive, which became effective on 18 April 2002, was issued due to the risk of uncontained engine failure resulting from cracking of the stage 2 turbine aft cooling plate. Failure to comply with this Airworthiness Directive can result in serious consequences. Under the Civil Aviation Act 1988, non-compliance may be considered an offence. The potential penalties for such an offence include substantial fines and imprisonment. The exact penalties can vary depending on the severity of the breach and the discretion of the court. In addition to criminal penalties, non-compliance may also result in civil consequences such as the grounding of the aircraft until the required actions are taken, which can have significant financial implications for the operators and owners of the affected aircraft. The AD was notified in the Commonwealth of Australia Gazette on 27 March 2002, making it a legally binding requirement for all affected entities. The directive is designed to mitigate the risk of uncontained engine failure by ensuring that the identified cooling plates are replaced with a safer alternative. The compliance timeframe and the prohibition of certain parts are critical to maintaining the airworthiness of the affected aircraft, and failure to adhere to these requirements can have serious legal and operational consequences.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.