AD/CESSNA 190/2 Amdt 3 - Fuselage Front and Rear Spars

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Legislation au F2006B05187 In force Legislative Instrument

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


Cessna 190 and 195 Series Aeroplanes

 

AD/CESSNA 190/2

Amdt 3

Applicability: All models.


Fuselage Front and Rear Spars 11/67

 

Requirement: 1. Modification: Modify the fuselage centre section front spar in accordance with Cessna SL 63-40.

 

2.    Inspection:

 

(a)     Carry out a dye-penetrant inspection for cracking of the fuselage centre section front spar lower cap and steel reinforcing bars in the region of the two inboard bolts at both sides of the fuselage.

 

(b)     Carry out a dye-penetrant inspection for cracking of the front spar side plates P/N 0311108 in the region of the steel reinforcing bars and in all accessible areas below the reinforcing bars.

 

(c)     Carry out visual inspection for cracking, loose rivets or bolts or other signs of structural distress in the fuselage structure surrounding the front spar attachments. Pay particular attention to the front door post in the region immediately below the front spar side plates.

 

(d)     Carry out a dye-penetrant inspection for cracking of the fuselage centre section rear spar, in the areas adjacent to both sides of the fuselage. Pay particular attention to the steel wing attachment plates and to the lower spar cap at the inboard ends of these plates.

 

(e)     Remove the rear spar wing/fuselage attachment bolts and check the bolts, holes and eccentric bushings for cracks, wear or hole elongation, using the procedures and wear limitations specified in Cessna SL 190/195-1.

 

3.    Any parts found defective during the above inspections shall be replaced with new parts or repaired to an approved drawing before further flight.

 

Compliance: 1. Modification, paragraph 1 - Forthwith.

 

2. Inspection:

 

For para. 2(a), (b) and (c) - at intervals not exceeding 300 hours time in service.

 

For para. 2(d) - before 4,500 hours total in service and thereafter at intervals not exceeding 300 hours time in service.

 

For para. 2(e) - at intervals not exceeding 600 hours time in service.

 

 

 

 

 

Overview

The Civil Aviation Regulations 1998, administered by the Civil Aviation Safety Authority, was enacted to ensure the safe operation of aircraft in Australia. One of its significant components, the Schedule of Airworthiness Directives, addresses specific safety concerns and maintenance requirements for various aircraft models, including the Cessna 190 and 195 series aeroplanes. This particular legislative instrument, F2006B05187, focuses on airworthiness directives related to the fuselage front and rear spars of these aircraft models, aiming to identify and rectify structural integrity issues to ensure ongoing safety in air travel. The policy objective of this legislative instrument is to mandate modifications and inspections on the fuselage front and rear spars of Cessna 190 and 195 series aeroplanes to prevent structural failures. The instrument specifies the need for immediate modifications, as well as detailed inspection procedures and intervals, including dye-penetrant and visual inspections, to be performed at various stages of the aircraft's operational life. This systematic approach ensures that any identified defects are addressed promptly, maintaining the structural integrity and safety of these aircraft.

Scope and Application

The Civil Aviation Regulations 1998, specifically Part 39 - 105 under the Civil Aviation Safety Authority Schedule of Airworthiness Directives for Cessna 190 and 195 Series Aeroplanes, applies to all models of these aircraft. It mandates modifications and inspections to ensure the structural integrity of the fuselage front and rear spars. This legislative instrument requires the modification of the fuselage centre section front spar in accordance with Cessna Service Letter 63-40, as well as various inspections to be performed at specified intervals. For instance, dye-penetrant inspections for cracking must be conducted on the fuselage centre section front and rear spars, with some inspections required at intervals not exceeding 300 hours of time in service and others before reaching 4,500 hours of total in service. Any defective parts identified during these inspections must be replaced with new parts or repaired to an approved drawing before the aircraft can be flown again. This regulation is applicable throughout the Commonwealth of Australia, as it is a national instrument under the Civil Aviation Act 1988, and its scope extends to all Cessna 190 and 195 series aeroplanes operating within Australian jurisdiction.

Key Provisions

The Civil Aviation Regulations 1998, specifically Part 39 - 105, addresses the safety requirements for the Cessna 190 and 195 series aeroplanes through Airworthiness Directives. Section 11/67 of this legislation outlines the necessary modifications and inspections to be performed on the fuselage front and rear spars. According to these directives, operators must modify the fuselage centre section front spar in compliance with Cessna Service Letter 63-40 (AD/CESSNA 190/2Amdt 3, s. 1(1)). This directive applies to all models within the Cessna 190 and 195 series. The obligations imposed by this legislation require thorough inspections and modifications to ensure the structural integrity of the aircraft. Operators must conduct dye-penetrant inspections to detect any cracking on specific parts of the fuselage centre section front spar and rear spar, such as the lower cap and steel reinforcing bars (AD/CESSNA 190/2Amdt 3, s. 1(2)(a)-(d)). Visual inspections are also mandated to identify any signs of structural distress in the surrounding fuselage structure, paying particular attention to areas like the front door post (AD/CESSNA 190/2Amdt 3, s. 1(2)(c)). Furthermore, operators must check the rear spar wing/fuselage attachment bolts, holes, and eccentric bushings for any signs of wear or damage (AD/CESSNA 190/2Amdt 3, s. 1(2)(e)). Any defective parts identified during these inspections must be replaced or repaired according to approved drawings before further flight (AD/CESSNA 190/2Amdt 3, s. 1(3)). Compliance with these directives is crucial and must be carried out within specified timeframes. Modifications as per section 1 must be made forthwith (AD/CESSNA 190/2Amdt 3, s. 1(1)). For inspections, dye-penetrant inspections for the front spar lower cap and side plates must be conducted at intervals not exceeding 300 hours of time in service (AD/CESSNA 190/2Amdt 3, s. 1(2)(a)-(c)). The rear spar inspection must be completed before 4,500 hours of total in service and thereafter at intervals not exceeding 300 hours (AD/CESSNA 190/2Amdt 3, s. 1(2)(d)). The inspection of rear spar wing/fuselage attachment bolts and related components must occur at intervals not exceeding 600 hours of time in service (AD/CESSNA 190/2Amdt 3, s. 1(2)(e)). Failure to adhere to the provisions of this legislation can result in significant consequences. While specific penalties are not detailed in the text, non-compliance with Civil Aviation Regulations can lead to enforcement actions, fines, and potentially criminal charges. The severity of the penalties may depend on the nature and extent of the breach, with potential outcomes including grounding of the aircraft, suspension of operating certificates, and legal proceedings against the operator or responsible parties. The overarching aim is to ensure that all aircraft remain airworthy and safe for operation, thereby protecting passengers and crew.

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Aviation Law
Instrument
Legislative Instrument
Concepts
Compliance Obligations
Inspection Requirements
Modification Requirements

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.