AD/CESSNA 120/9 - Wing Drag Wire System

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Safety Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


AIRWORTHINESS DIRECTIVE


For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CASR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.

 

Cessna 120 and 140 Series Aeroplanes

 

AD/CESSNA 120/9 Wing Drag Wire System 5/2003

 

Applicability: All Model 120 and 140 aircraft.

 

Requirement: Inspect wing drag wire system for loose or broken drag wires and inspect ribs for damage. Install inspection openings aft of the rear spar just inboard of Rib 5 and just outboard of Rib 10, if not already installed.

 

Following inspection, before further flight; re-rig loose drag wires, replace broken drag wires, and repair or replace buckled drag ribs as necessary. Replace broken No. 6 drag wires in the outer wing panel with No. 8 drag wires.

 

Buckling of the intermediate rib flanges at the spar cutouts does not render the wing unserviceable, however, reinforcement with Cessna part number 10004-58 is recommended. If the flanges are cracked, before further flight, install the above specified reinforcement.

Note: FAA AD 48-25-03 and Cessna Service Letters 27 and 39 refer.

 

Compliance: Within 100 hours time in service or 12 months after 15 May 2003, whichever occurs first. Thereafter at intervals not to exceed 100 hours time in service.

 


This Airworthiness Directive becomes effective on 15 May 2003. Background: The FAA requires regular inspection of the wing drag wire system.

 

David Alan Villiers

Delegate of the Civil Aviation Safety Authority 4 April 2003

 

 

 

 


The above AD is notified in the Commonwealth of Australia Gazette on 23 April 2003.

 

 


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Overview

The Civil Aviation Safety Regulations 1998 (CASR) were enacted by the Parliament of Australia to ensure the safety of civil aviation within the country. This legislation provides a framework for the regulation of airworthiness, licensing, and other safety aspects of civil aviation. Specifically, Part 39 - 105 Civil Aviation Safety Authority Schedule of Airworthiness Directives within the CASR addresses the issuance of directives by the Civil Aviation Safety Authority (CASA) to correct unsafe conditions on aircraft. This particular Airworthiness Directive (AD) for Cessna 120 and 140 Series Aeroplanes, issued on 15 May 2003, aims to address issues related to the wing drag wire system. The policy objective of the AD is to ensure the continued airworthiness of these aircraft by mandating regular inspections and necessary repairs to prevent potential safety hazards. The directive requires inspections and specific actions to be taken within a defined timeframe to maintain compliance with safety standards.

Scope and Application

The Civil Aviation Safety Regulations 1998, specifically Part 39 - 105, under the Civil Aviation Safety Authority (CASA) mandate, applies to all Model 120 and 140 aircraft operating within the Australian jurisdiction. This Airworthiness Directive (AD) issued by a CASA delegate requires specific actions concerning the wing drag wire system to ensure compliance with safety standards. The directive mandates that inspections must be conducted for loose or broken drag wires and any damage to the ribs. It is imperative to install inspection openings aft of the rear spar if they are not already present. Post-inspection, any loose drag wires must be re-rigged, broken drag wires replaced, and damaged ribs repaired or replaced as necessary. The directive also specifies the replacement of broken No. 6 drag wires in the outer wing panel with No. 8 drag wires. While buckling of the intermediate rib flanges at the spar cutouts does not render the wing unserviceable, reinforcement is recommended if the flanges are cracked. The AD must be adhered to within 100 hours of time in service or within 12 months from 15 May 2003, whichever comes first, and subsequently at intervals not exceeding 100 hours of service. This directive, effective from 15 May 2003, ensures that all operations comply with stringent safety protocols, maintaining the airworthiness of the specified aircraft within Australian airspace.

Key Provisions

The main operative sections of the Airworthiness Directive (AD) AD/CESSNA 120/9 pertain to the inspection, maintenance, and repair of the wing drag wire system for all Cessna 120 and 140 series aircraft. Specifically, section (a) mandates that all Model 120 and 140 aircraft must undergo an inspection to check for loose or broken drag wires and for any damage to the ribs (section 1). Section (b) requires the installation of inspection openings aft of the rear spar, just inboard of Rib 5 and just outboard of Rib 10, if such openings are not already present (section 2). Following the inspection, it is necessary to re-rig any loose drag wires, replace broken ones, and repair or replace any buckled drag ribs as needed (section 3). Moreover, broken No. 6 drag wires in the outer wing panel must be replaced with No. 8 drag wires (section 4). The AD also recommends reinforcement with Cessna part number 10004-58 if the intermediate rib flanges at the spar cutouts are buckled, and mandates this reinforcement if the flanges are cracked (section 5). The obligations and requirements imposed by this AD on the aircraft operators and owners include ensuring that the specified inspections and repairs are carried out meticulously. The compliance period is defined as either within 100 hours of time in service or 12 months after 15 May 2003, whichever occurs first, and subsequently, the inspections and repairs must be carried out at intervals not exceeding 100 hours of time in service (section 6). The AD underscores the necessity of following the outlined procedures and using the specified parts for repairs to maintain the airworthiness of the aircraft. Compliance with these directives is critical to ensure the safety and operational integrity of the Cessna 120 and 140 series aircraft. The Civil Aviation Safety Regulations 1998 establish clear consequences for non-compliance with Airworthiness Directives. Any breach of the requirements outlined in this AD may result in severe civil or criminal penalties. These could include fines and potential prosecution for violations that compromise the safety of the aircraft. The maximum penalties are determined by the specific breach and the regulatory framework under which the AD is issued. Operators who fail to adhere to the AD may face significant financial penalties and legal actions that could lead to the grounding of non-compliant aircraft. Ensuring strict adherence to these directives is therefore imperative to avoid such legal repercussions.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.