AD/B767/203 - Transformer Rectifier Unit - Ground Bracket

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Safety Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


AIRWORTHINESS DIRECTIVE

For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CASR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.


 

Boeing 767 Series Aeroplanes

 

AD/B767/203 Transformer Rectifier Unit - Ground Bracket 2/2005

DM

 

Applicability: Boeing Model 767-200, -300 and -300F series aeroplanes, as listed in Boeing Alert Service Bulletin (ASB) 767-24A0119, Revision 2, dated 19 August 2004 on which the actions of Boeing Service Bulletin 767-24-0119, dated 14 May 1998 and/or Revision 1, dated 16 December 1999 have been accomplished.

Requirement: Rework the ground stud bracket of the transformer rectifier unit (TRU) and structure mounting surface, together with measuring the resistance from the bracket to the structure and the grounding lug to the bracket using a bonding meter, in accordance with the Accomplishment Instructions of ASB 767-24A0119 Revision 2, as revised by Boeing Information Notice 767-24A0119 IN 01, dated 21 October 2004, except that collars with part number (P/N) BACC30BL6 (as listed in paragraph 2.C. "Parts Necessary For Each Aeroplane" of the ASB) may be used in lieu of collars P/N BACC30M6 specified in Step 4, Sheet 3 of Figure 1 of the accomplishment Instructions.

Note: FAA AD 2004-23-14 Amdt 39-13869 refers.

Compliance: Within 45 days after the effective date of this Directive.

This Airworthiness Directive becomes effective on 15 December 2004.

Background: The United States Federal Aviation Administration (FAA) has received a report of loss of all direct current (DC) power generation during a flight, due to inadequate electrical ground path between the ground bracket of the TRU and the structure. This Directive is issued to prevent depletion of the main battery and consequent loss of all DC power, which could cause the loss of flight critical systems and requires the reworking the surface of the ground stud brackets of the TRU and the aeroplane structure mounting surface, together with the measurement of the resistance from the bracket to the structure and the ground lug to the bracket.


James Coyne

Delegate of the Civil Aviation Safety Authority 3 December 2004

The above AD is notified in the Commonwealth of Australia Gazette on 15 December 2004.

 

 


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Overview

The Civil Aviation Safety Regulations 1998, enacted by the Parliament of the Commonwealth of Australia, were introduced to ensure the safety of civil aviation in Australia. One of the key components of these regulations is Part 39 - 105, which includes Airworthiness Directives issued by the Civil Aviation Safety Authority (CASA) to address safety concerns. This particular Airworthiness Directive (AD) was issued in response to reports of loss of all direct current (DC) power generation during a flight, caused by an inadequate electrical ground path between the ground bracket of the transformer rectifier unit (TRU) and the aircraft structure. The policy objective of this AD is to prevent the depletion of the main battery and subsequent loss of all DC power, which could result in the loss of flight critical systems. The directive mandates specific actions to be taken within a specified timeframe to rectify the issue and ensure compliance with safety standards.

Scope and Application

The Airworthiness Directive (AD) issued under the Civil Aviation Safety Regulations 1998 applies specifically to Boeing 767-200, -300 and -300F series aeroplanes that have already undergone the actions detailed in Boeing Service Bulletin 767-24-0119 or its revisions. The AD mandates rework on the ground stud bracket of the transformer rectifier unit (TRU) and the aircraft structure mounting surface, alongside measuring the resistance from the bracket to the structure and the grounding lug to the bracket using a bonding meter. This action is necessitated by reports of loss of all direct current power generation during flight due to inadequate electrical grounding, which could lead to the loss of flight-critical systems. The AD requires compliance within 45 days from its effective date, which is 15 December 2004. The AD extends to all relevant aircraft within the Commonwealth of Australia and is applicable irrespective of the aircraft's location or the operator's jurisdiction, provided they fall under the specified model series and have completed the mentioned service bulletin actions. There are no stated exclusions or exemptions in this directive.

Key Provisions

The Civil Aviation Safety Regulations 1998, specifically in PART 39 - 105, include an Airworthiness Directive (AD) that mandates certain actions to address an identified unsafe condition. AD/B767/203 pertains to Boeing 767 series aeroplanes and focuses on the rework of the ground bracket of the transformer rectifier unit (TRU) and the structure mounting surface (Section 1). This rework must be carried out in accordance with specific instructions detailed in Boeing Alert Service Bulletin (ASB) 767-24A0119, Revision 2, as supplemented by Boeing Information Notice 767-24A0119 IN 01 (Section 2). It is also specified that collars with part number BACC30BL6 may be used instead of the collars P/N BACC30M6 mentioned in the original instructions (Section 3). The AD applies to Boeing Model 767-200, -300, and -300F series aeroplanes where the actions outlined in Boeing Service Bulletin 767-24-0119 or its revisions have already been completed (Section 4). The directive requires that the rework and resistance measurements be completed within 45 days from the effective date of the directive, which is 15 December 2004 (Section 5). The purpose of these requirements is to ensure a proper electrical ground path, preventing the depletion of the main battery and the loss of all direct current power generation, which could lead to the failure of flight-critical systems. The Civil Aviation Safety Authority (CASA) imposes obligations on the operators and owners of the specified Boeing 767 aeroplanes to ensure compliance with the AD. They must undertake the specified rework and measurements as outlined in the directive within the stipulated timeframe (Section 6). The CASA delegate, in this case James Coyne, has the authority to enforce this directive and ensure adherence to the safety standards set forth. Non-compliance with the AD could result in severe consequences, as it directly affects the safety and airworthiness of the aircraft. Failure to comply with the AD/B767/203 could lead to significant civil or criminal consequences. While specific penalties are not detailed in the text, non-compliance with CASA directives typically results in enforcement actions which can include fines, penalties, and potential grounding of the aircraft. The severity of the penalties may depend on the extent of non-compliance and the risk posed to aviation safety. CASA's enforcement of such directives is crucial to maintaining the high standards of safety within Australian aviation.

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