AD/B767/175 - Thrust Reverser Wiring

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


AIRWORTHINESS DIRECTIVE


For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CAR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.

 

Boeing 767 Series Aeroplanes

 

AD/B767/175 Thrust Reverser Wiring 9/2002

 

Applicability: Model 767-300 series aeroplanes, line numbers 001 through 810 inclusive, equipped with Rolls Royce RB211-524H series engines.

 

Requirement:  1. Re-route wire bundle W518 (which is located along the leading edge of the right wing from the outboard pressure seal to the wing/strut disconnect), according to Boeing Service Bulletin (SB) 767-78-0085, dated 8 November 2001.

2. Perform the functional test specified in SB 767-78-0085.

 

Note: FAA AD 2002-14-02 Amdt 39-12802 refers.

 

Compliance: For Requirement 1 - Within 36 months after the effective date of this Directive.

 

For Requirement 2 - Before the next flight, after completing Requirement 1 re-routing of wire bundle W518.

This Airworthiness Directive becomes effective on 5 September 2002.

 

Background: This Directive requires re-routing wire bundle W518 containing control wiring for the thrust reverser actuation system. This action is necessary to ensure that control

wiring for the thrust reverser actuation system is adequately separated. Inadequately separated wiring could allow a single failure to result in uncommanded deployment of a thrust reverser and consequent reduced controllability of the airplane.


 

Eugene Paul Holzapfel

Delegate of the Civil Aviation Safety Authority 29 July 2002

 

 

 

 

 

 

 

 

 

The above AD is notified in the Commonwealth of Australia Gazette on 14 August 2002.

 

 


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Overview

The Civil Aviation Regulations 1998, enacted by the Australian Parliament, form a comprehensive legal framework governing civil aviation within Australia. Part 39 of these regulations specifically addresses airworthiness, aiming to ensure that aircraft and aeronautical products meet necessary safety standards. One notable legislative instrument under these regulations is the Airworthiness Directive (AD) for Boeing 767 Series Aeroplanes, specifically AD/B767/175 concerning thrust reverser wiring, issued in 2002 by the Civil Aviation Safety Authority (CASA). This directive was introduced to address a safety issue where inadequate separation of control wiring for the thrust reverser actuation system could potentially lead to uncommanded deployment of a thrust reverser, compromising the aircraft's controllability. The directive mandates the re-routing of wire bundle W518 and requires a functional test to be performed to mitigate this risk, ensuring compliance within a specified timeframe.

Scope and Application

The Civil Aviation Regulations 1998, as amended, under the authority of the Civil Aviation Act 1988, govern aviation safety in Australia and include specific directives to ensure the airworthiness of aircraft. This particular Airworthiness Directive (AD) applies to Boeing 767-300 series aeroplanes, specifically line numbers 001 through 810 inclusive, which are equipped with Rolls Royce RB211-524H series engines. The AD mandates the re-routing of wire bundle W518, which is situated along the leading edge of the right wing, to prevent potential uncommanded deployment of a thrust reverser, thereby maintaining the aircraft's controllability. This directive became effective on 5 September 2002, with a compliance deadline of 36 months from this date for re-routing the wire bundle, and requires functional testing before the next flight following the re-routing. This AD is applicable nationally, extending across the Commonwealth of Australia, and ensures that the specified aircraft meet the necessary safety standards set by the Civil Aviation Safety Authority (CASA).

Key Provisions

The main operative sections of this Airworthiness Directive (AD) revolve around ensuring the safety of Boeing 767-300 series aeroplanes equipped with Rolls Royce RB211-524H series engines. Specifically, the AD requires the re-routing of wire bundle W518 along the leading edge of the right wing, as detailed in Boeing Service Bulletin (SB) 767-78-0085, dated 8 November 2001. This action aims to prevent potential issues arising from inadequately separated control wiring for the thrust reverser actuation system, which could otherwise lead to uncommanded deployment and reduced controllability of the aircraft. Furthermore, the AD mandates a functional test of the re-routed wiring before the next flight after completing the re-routing process. The obligations imposed by this AD are clear and precise. Aircraft operators must ensure that the re-routing of wire bundle W518 is completed within 36 months from the effective date of the AD, which was 5 September 2002. Additionally, the functional test specified in SB 767-78-0085 must be performed before the next flight following the re-routing of wire bundle W518. These requirements are designed to maintain the airworthiness of the aircraft and ensure the safety of all passengers and crew. Failure to comply with the provisions of this AD could result in severe consequences. While the specific civil or criminal penalties are not detailed in the AD, non-compliance with Airworthiness Directives is generally taken very seriously by the Civil Aviation Safety Authority (CASA). Such non-compliance could potentially lead to grounding of the aircraft, fines, and other regulatory actions. Given the critical nature of the safety measures outlined in this AD, violations could also result in severe operational disruptions and safety risks, highlighting the importance of strict adherence to these requirements.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.