AD/B747/293 - Aft Lower Lobe Cargo Door Cutout

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Safety Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


AIRWORTHINESS DIRECTIVE

For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CASR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.


 

Boeing 747 Series Aeroplanes

 

AD/B747/293 Aft Lower Lobe Cargo Door Cutout 8/2003

 

Applicability: Model 747 series aircraft, line numbers 1 through 1255.

 

Requirement: Action in accordance with the technical requirements of FAA AD 2003-10-06 Amdt 39-13151.

 

Note: Boeing Service Bulletin 747-53A2448 Revision 1 refers.

 

If inspection reveals damage, accomplish repair per a method approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA; or per data meeting the type certification basis approved by a Boeing Company Designated Engineering Representative who has been authorised by the Manager, Seattle ACO, to make such findings.

Compliance: As specified in the Requirement document, with a revised effective date of 7 August 2003.

 

This Airworthiness Directive becomes effective on 7 August 2003.

 

Background: The manufacturer received numerous reports of cracks in the forward and aft upper corners of the aft lower lobe cargo door cutout. This Directive requires inspections to detect cracking of the skin, bear strap, and sill chord of the aft lower lobe cargo door cutout, which undetected, could lead to reduced structural integrity of the cutout and result in rapid depressurisation of the aircraft.


David Punshon

Delegate of the Civil Aviation Safety Authority 27 June 2003

 

 

 

 

 

 

 

 

The above AD is notified in the Commonwealth of Australia Gazette on 16 July 2003.

 

 


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Overview

The Civil Aviation Safety Regulations 1998, enacted by the Commonwealth of Australia, provide the framework for ensuring the safety of aircraft and aeronautical products within Australian airspace. This legislation aims to address safety concerns and gaps in aircraft maintenance and operations by issuing Airworthiness Directives (ADs) when necessary. One such AD, AD/B747/293, was issued by the Civil Aviation Safety Authority (CASA) to address the risk of structural failure in Boeing 747 series aircraft, specifically focusing on the aft lower lobe cargo door cutout. This directive was introduced in response to multiple reports of cracks in the cargo door cutout, which could compromise the structural integrity and lead to in-flight depressurisation. The policy objective of this directive is to mandate inspections and repairs to ensure the continued airworthiness and safety of the affected aircraft.

Scope and Application

The Civil Aviation Safety Regulations 1998, specifically Part 39 - 105, applies to all Boeing 747 series aeroplanes, covering line numbers 1 through 1255. This legislation is issued by the Civil Aviation Safety Authority (CASA) under subregulation 39.1 (1) of the CASR 1998, and the Airworthiness Directive (AD) mandates corrective action to address the unsafe condition identified, which in this case is related to the aft lower lobe cargo door cutout. The requirement necessitates adherence to the technical specifications outlined in FAA AD 2003-10-06 Amdt 39-13151, and any necessary repairs must be carried out in line with the Boeing Service Bulletin 747-53A2448 Revision 1. The AD applies across the Commonwealth of Australia, encompassing all relevant aircraft within its jurisdiction, and mandates compliance by the specified effective date of 7 August 2003. This directive aims to rectify the issue of potential cracks in the cargo door cutout, thereby ensuring the structural integrity and safety of the aircraft during operation.

Key Provisions

The Civil Aviation Safety Regulations 1998, Part 39, particularly Section 105, mandates the issue of Airworthiness Directives (ADs) by the Civil Aviation Safety Authority (CASA) delegate. This AD, titled AD/B747/293, pertains specifically to Boeing 747 series aircraft, covering line numbers 1 through 1255. The directive, effective from 7 August 2003, mandates inspections and repairs of the aft lower lobe cargo door cutout to prevent structural issues that could lead to rapid depressurisation of the aircraft. It requires adherence to the technical requirements of FAA AD 2003-10-06 Amdt 39-13151, and references Boeing Service Bulletin 747-53A2448 Revision 1 for guidance. This AD imposes several obligations on the parties involved, primarily focusing on the maintenance and inspection of the specified aircraft model. Operators of Boeing 747 series aircraft must conduct inspections to detect any cracks in the forward and aft upper corners of the aft lower lobe cargo door cutout. If any damage is detected during these inspections, the repairs must be carried out either in accordance with a method approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA, or in compliance with data meeting the type certification basis, approved by a Boeing Company Designated Engineering Representative who has been authorised by the Manager, Seattle ACO. The directive specifies the need for precise adherence to the instructions and timing outlined in the compliance section. Failure to comply with the requirements of this AD can lead to significant consequences. While the specific civil or criminal penalties are not detailed within the AD itself, non-compliance with Airworthiness Directives is generally considered a serious matter under aviation law. Non-compliance could potentially result in the grounding of the aircraft, fines, or other regulatory actions taken by CASA. The safety and operational integrity of the aircraft are paramount, and any deviation from the mandated safety directives can have severe repercussions for both the operators and the passengers.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.