AD/B737/235 - Fuselage Skin Area at the Dorsal Fin Assembly

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Legislation au F2006B02931 Not in force Legislative Instrument

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Safety Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


AIRWORTHINESS DIRECTIVE

For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CASR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.


 

Boeing 737 Series Aeroplanes

 

AD/B737/235 Fuselage Skin Area at the Dorsal Fin Assembly 1/2005

 

Applicability: All Model 737-300, -400, and -500 series aircraft.

 

Requirement: Inspect in accordance with the technical requirements of FAA AD 2004-22-05 Amdt 39-13833.

 

Note: Boeing Message Number 1-QX035, dated 13 October 2004 refers; and references Part I of Boeing Service Bulletin 737-55-1057 Revision 1, dated 22 July 1999, as an additional source of service information.

 

Compliance: As specified in the Requirement document, with a revised effective date of 20 January 2005.

 

This Airworthiness Directive becomes effective on 20 January 2005.

 

Background: The FAA received a report of an 18-inch crack found in the fuselage skin area under the blade seals of the nose cap of the dorsal fin due to previous wear damage. Such damage could result in fatigue cracking due to cabin pressurisation, and consequent rapid in-flight decompression of the aircraft fuselage.


David Villiers

Delegate of the Civil Aviation Safety Authority 3 December 2004

 

 

 

 

 

 

 

 

 

 


The above AD is notified in the Commonwealth of Australia Gazette on 22 December 2004.

 

 


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Overview

The Civil Aviation Safety Regulations 1998, enacted by the Australian Government, aim to ensure the safety of aviation operations and maintain the airworthiness of aircraft. This legislative instrument is part of a broader effort to safeguard public safety by imposing stringent safety standards and regulations on the aviation industry. The Civil Aviation Safety Authority (CASA) is the entity responsible for enforcing these regulations, with a mandate to issue directives and ensure compliance with safety standards. The policy objective of this legislation is to prevent accidents and incidents in civil aviation by establishing clear guidelines and requirements for aircraft maintenance and operation. One such directive is the Airworthiness Directive (AD) issued for Boeing 737 series aeroplanes, specifically addressing a safety concern related to the fuselage skin area at the dorsal fin assembly. This directive, issued on 20 January 2005, requires inspections of all Model 737-300, -400, and -500 series aircraft to prevent potential fatigue cracking and in-flight decompression, thereby enhancing the overall safety of these aircraft in operation.

Scope and Application

The Civil Aviation Safety Regulations 1998 (CASR) under Part 39 - 105 apply to all Model 737-300, -400, and -500 series aircraft. This legislative instrument, issued under the authority of the Civil Aviation Safety Authority (CASA), mandates that specific maintenance actions be undertaken to rectify identified safety issues. The Airworthiness Directive (AD) issued in relation to the Boeing 737 Series Aeroplanes requires an inspection of the fuselage skin area at the dorsal fin assembly in accordance with the technical requirements set out by the Federal Aviation Administration (FAA) AD 2004-22-05 Amdt 39-13833. This inspection must be conducted to address the risk of fatigue cracking, which could lead to rapid in-flight decompression due to cabin pressurisation. The AD is applicable across the Commonwealth of Australia, as it is published in the Commonwealth of Australia Gazette. The directive specifies a compliance date of 20 January 2005, indicating the timeframe within which the required inspection must be completed. The AD becomes effective on the same date, enforcing its requirements nationwide.

Key Provisions

The Civil Aviation Safety Regulations 1998 (CASR 1998) establish critical safety standards for aviation activities within Australia, with Part 39 particularly focusing on Airworthiness Directives (AD). In this context, the AD/B737/235 issued under subregulation 39.1 (1) of CASR 1998 mandates specific safety measures for Boeing 737 Series Aeroplanes, particularly targeting models 737-300, -400, and -500. The directive is aimed at addressing safety concerns identified in the fuselage skin area at the dorsal fin assembly. The directive requires an inspection in accordance with the technical requirements of FAA AD 2004-22-05 Amdt 39-13833, supplemented by Boeing Message Number 1-QX035 dated 13 October 2004 and Boeing Service Bulletin 737-55-1057 Revision 1 dated 22 July 1999. These requirements were instituted to mitigate the risk of fatigue cracking and consequent in-flight decompression, which could arise from wear damage in the specified area. The AD imposes clear obligations on all parties responsible for the operation and maintenance of the affected Boeing 737 models. Specifically, operators and maintainers must conduct the required inspections as stipulated by the FAA directive and ensure compliance with the specified timeline. This includes verifying the structural integrity of the fuselage skin under the blade seals of the nose cap of the dorsal fin. Compliance with the AD is mandatory, and any non-compliance can result in significant safety risks, potentially leading to catastrophic outcomes during flight. Additionally, the AD mandates that the inspections be carried out according to the detailed instructions provided in the referenced FAA AD 2004-22-05 Amdt 39-13833, ensuring that the actions taken are standardised and effective in addressing the identified safety issues. Failure to adhere to the requirements set forth in the AD/B737/235 can result in severe consequences. The AD specifies that the directive becomes effective on 20 January 2005, and any non-compliance post this date could be subject to enforcement actions by the Civil Aviation Safety Authority (CASA). The consequences of non-compliance may include the grounding of the affected aircraft until the required inspections and necessary repairs are completed. Additionally, operators and maintainers found in breach of the AD could face substantial penalties, both civil and criminal, depending on the severity and impact of the non-compliance. While the specific penalties are not detailed within the AD itself, they are governed by the broader provisions of the Civil Aviation Act 1988 and associated regulations, which can include fines and other enforcement measures.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.