AD/B737/118 - Standby Hydraulic System - Hydraulic Fuse Operation

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


Boeing 737 Series Aeroplanes

 

AD/B737/118 Standby Hydraulic System - Hydraulic

Fuse Operation


7/98

 

Applicability: Model 737-300, 400 & 500 series aeroplanes having line numbers 1001 through 2791 (inclusive).

 

Requirement: 1. For aeroplanes listed in Boeing Service Bulletin 737-29-1070 dated 8 June 1995, interchange the location of the hydraulic fuse and the flow limiter of the standby hydraulic system of the leading edge so that the hydraulic fuse is positioned upstream of the flow limiter in accordance with Boeing Service Bulletin 737-29- 1070 dated 8 June 1998.

 

2. For aeroplanes listed in Boeing Service Bulletin 737-29-1071 dated 16 May 1996, replace the existing hydraulic fuses in the standby hydraulic system with new fuses that are not adversely affected during low temperature operation, in accordance with Boeing Service Bulletin 737-29-1071 dated 16 May 1996.

 

Note: FAA AD 98-07-16 Amdt 39-10436 dated 7 May 1998 refers.

 

Compliance: 1. Within 18 months or 4000 flight hours after the effective date of this Directive whichever is the later.

 

2. Within 18 months or 4000 flight hours after the effective date of this Directive, whichever is the later.

 

This airworthiness directive becomes effective on 18 June 1998.

 

Background: Tests have shown that the standby hydraulic system is designed such that possible adverse operation of the hydraulic fuses could result in the loss of all standby hydraulic system pressure and consequent severely reduced controllability of the aeroplane during certain flight phases. This AD mandates the incorporation of two Boeing Service Bulletins which correct this situation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overview

The Civil Aviation Regulations 1998, as amended, include Part 39 - 105, which details specific airworthiness directives to ensure the safety of aircraft operations. One such directive, AD/B737/118, was enacted to address a critical safety issue concerning the standby hydraulic system of Boeing 737 Series aeroplanes, specifically the models 737-300, 400, and 500. The directive mandates modifications to the hydraulic fuses and their positioning within the standby hydraulic system to prevent potential failures that could compromise the aircraft's controllability. The directive was issued by the Civil Aviation Safety Authority, aiming to ensure compliance with stringent safety standards and enhance the overall safety of aviation operations. The directive became effective on 18 June 1998, requiring compliance within 18 months or 4000 flight hours from the effective date, whichever is later.

Scope and Application

The Civil Aviation Safety Authority (CASA) Schedule of Airworthiness Directives specifically targets Boeing 737-300, 400 and 500 series aeroplanes with line numbers 1001 through 2791 (inclusive). This regulation applies to the hydraulic fuse operation in the standby hydraulic system of these aircraft models, aiming to enhance their safety by addressing potential system failures that could lead to a loss of hydraulic pressure and, consequently, reduced controllability during critical flight phases. The directive mandates that operators of these aeroplanes either interchange the location of the hydraulic fuse and flow limiter as specified in Boeing Service Bulletin 737-29-1070 or replace the existing hydraulic fuses with ones that perform adequately in low-temperature conditions as outlined in Boeing Service Bulletin 737-29-1071. Compliance with these directives is required within 18 months or 4000 flight hours from the effective date of the directive, whichever is later. This directive is part of the broader regulatory framework governing civil aviation safety in Australia and applies nationally, ensuring uniform safety standards across all jurisdictions.

Key Provisions

The Civil Aviation Regulations 1998, Part 39 - 105, specifically addresses airworthiness directives for certain Boeing 737 series aeroplanes. The key operative sections, particularly those concerning the standby hydraulic system, require specific modifications to ensure safety (AD/B737/118). For Boeing 737-300, 400, and 500 series aeroplanes with line numbers between 1001 and 2791, the directive mandates that the location of the hydraulic fuse and the flow limiter in the standby hydraulic system be interchanged so that the hydraulic fuse is upstream of the flow limiter (Section 1). Additionally, it requires the replacement of existing hydraulic fuses in the standby hydraulic system with new ones that can operate without adverse effects at low temperatures (Section 2). These obligations are critical for maintaining the safety and airworthiness of the specified aeroplanes. Operators must ensure compliance with these directives within a timeframe of 18 months or 4000 flight hours after the directive's effective date, whichever is later. This dual compliance period provides operators with a flexible yet stringent timeline to address the modifications. Failure to comply with these directives can lead to significant consequences. The regulations do not explicitly outline the penalties within the provided text, but non-compliance with airworthiness directives typically results in severe penalties under civil aviation law. This can include fines, grounding of the aircraft, and potential legal action against the operators or responsible parties. The safety of passengers and crew, as well as the overall integrity of the aviation system, is paramount, and thus, adherence to these directives is mandatory.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.