COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY
SCHEDULE OF AIRWORTHINESS DIRECTIVES
Boeing 737 Series Aeroplanes
AD/B737/108 Rudder Standby Power Control Unit - Bearing Replacement
Applicability: Model 737-100,-200,-300,-400, and 500 series aeroplanes.
4/98
Requirement: 1. Perform an inspection to detect galling on the input shaft in accordance with FAA AD 97-26-01.
2. Replace the Rudder Standby Power Control Unit input shaft bearing on all applicable aircraft in accordance with Boeing Service Letter 737-SL-27-113 dated 19 February 1997 and Dowty Aerospace Service Bulletin 1150-27-04 dated
1 November 1996.
Note: FAA AD 97-26-01 Amdt 36-10244 refers.
Compliance: 1. Within 18 months or 4,500 hours time-in-service after the effective date of this directive whichever occurs later and thereafter every 18 months or 4,500 hours time-in-service if requirement 2 has not been accomplished.
2. Within 3 years of the effective date of this Directive.
This airworthiness directive becomes effective on 26 March 1998.
Background: The current Standby PCU input bearing utilises a lapped journal bearing. The design has been shown to gall in service (galling is defined as metal transfer from one surface to another of two similar materials). Galling in the bearing can increase the force required to move the input lever to the standby PCU. At high enough force levels, the galling can cause yaw damper inputs to backdrive the rudder pedals. This can also lead to increased yaw damper authority. The new lever installation is designed with rolling element bearings to eliminate the galling potential. Installation of this design improvement is considered terminating action for FAA AD 97-26-01. This AD also includes a lever force check and an inspection that must be accomplished at certain intervals until the bearing is incorporated.
Overview
The Civil Aviation Regulations 1998, amended under the Civil Aviation Act 1988, were enacted to ensure the safety and efficiency of civil aviation within Australia, addressing gaps in aviation safety standards. Specifically, PART 39 - 105 Civil Aviation Safety Authority Schedule of Airworthiness Directives addresses detailed safety measures for specific aircraft models, including Boeing 737 Series Aeroplanes. One such directive, AD/B737/108, mandates the replacement of the Rudder Standby Power Control Unit input shaft bearing on applicable 737 models to mitigate risks associated with galling, which can adversely affect rudder control and yaw damper functionality. This directive was enacted by the Civil Aviation Safety Authority under the authority granted by the Australian Parliament and aims to enhance flight safety by ensuring critical components function as designed. Compliance with this directive is mandatory, with inspections and replacements required at specified intervals post the directive's effective date.
Scope and Application
The Civil Aviation Safety Authority's airworthiness directive AD/B737/108 applies specifically to Boeing 737 series aeroplanes, including the 737-100, -200, -300, -400, and -500 models. This directive mandates that an inspection be conducted to detect galling on the input shaft, as specified in FAA AD 97-26-01, and necessitates the replacement of the Rudder Standby Power Control Unit input shaft bearing in accordance with Boeing Service Letter 737-SL-27-113 and Dowty Aerospace Service Bulletin 1150-27-04. The directive requires compliance within 18 months or 4,500 hours of time-in-service post its effective date, and thereafter every 18 months or 4,500 hours if the replacement requirement has not been fulfilled. Additionally, the bearing replacement must be completed within three years from the directive's effective date. This airworthiness directive, effective from 26 March 1998, aims to address potential issues arising from galling in the bearing, which can lead to increased force on the input lever and affect the rudder pedals and yaw damper inputs.
Key Provisions
The key operative sections of the Civil Aviation Regulations 1998 (Cth) concerning the Boeing 737 series aeroplanes, particularly AD/B737/108, mandate specific actions to ensure airworthiness (section 39-105). Section 1 requires an inspection to detect galling on the input shaft of the Rudder Standby Power Control Unit (PCU), in line with FAA AD 97-26-01. Section 2 mandates the replacement of the Rudder Standby PCU input shaft bearing, following Boeing Service Letter 737-SL-27-113 dated 19 February 1997 and Dowty Aerospace Service Bulletin 1150-27-04 dated 1 November 1996. The directive stipulates that these actions must be carried out within specific timeframes: inspections must occur within 18 months or 4,500 hours time-in-service after the effective date of the directive, and bearing replacements must be completed within three years of the directive's effective date.
The Act imposes specific obligations on the parties involved, primarily the aircraft operators and maintenance personnel. Operators must ensure that inspections and replacements are performed according to the prescribed timeframes. Maintenance personnel must conduct the inspections and replacements in accordance with the specified service letters and bulletins, ensuring that the new bearing design is installed to prevent galling and related issues. Compliance with these requirements is crucial for maintaining the airworthiness of the Boeing 737 series aeroplanes, which directly impacts flight safety and regulatory adherence.
Failure to comply with the provisions of this airworthiness directive can result in significant consequences. While the specific civil or criminal penalties are not detailed in the text, non-compliance with airworthiness directives under the Civil Aviation Act 1988 (Cth) can lead to severe penalties. These may include substantial fines, aircraft grounding, and potential criminal charges for individuals responsible for the oversight or maintenance of the aircraft. The exact penalties are determined by the Civil Aviation Safety Authority and can vary based on the severity and frequency of the non-compliance. Ensuring adherence to these directives is therefore not only a regulatory requirement but also a critical safety measure.