AIRWORTHINESS DIRECTIVE
For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CASR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.
Airtractor AT-300, 400 and 500 Series Aeroplanes
AD/AT/25 Vertical Fin Front Spar Fitting 7/2003
Applicability: Model AT-300, AT-400, and AT-400A aircraft equipped with a turbine powerplant, and retrofitted with a ¼-inch thick aluminium vertical fin front spar fitting and an all- metal rudder.
Model AT-401 and AT-401B aircraft, serial numbers 401-0737 through 401-1015, and 401B-0737 through 401B-1015; that have been converted to turbine powerplants.
Model AT-402, AT-402A, and AT-402B aircraft, serial numbers 402-0737 through 402B-1015.
Model AT-501 aircraft, serial number 501-0031 and subsequent, tha t have been converted to turbine powerplants.
Model AT-502 and AT-502B aircraft, serial numbers 502-0031 through 502B-0398.
Requirement: 1. Inspect the vertical fin front spar fitting for cracks in accordance with Snow Engineering Co. Service Letter (SL) No. 155, Revised 27 November 2002.
2. If cracks are found during any inspection required by Requirement 1, replace the vertical fin front spar fitting in accordance with SL No. 155, Revised 27 November 2002.
3. Modify the vertical fin front spar fitting by installing a steel doubler in accordance with SL No. 155, Revised 27 November 2002.
Note: FAA AD 2003-07-04, Amendment 39-13100 refers.
Compliance: 1. Upon accumulating 2,000 hours time in service on the vertical fin front spar or spar fitting, or within 100 hours time in service after 10 July 2003, whichever occurs later. If no cracks are found, inspect thereafter at intervals not to exceed 100 hours time in service; until Requirement 3 is accomplished.
2. Before further flight.
3. Within 2,000 hours time in service after 10 July 2003, unless already accomplished. The modification may be accomplished at any time prior provided the vertical fin front spar fitting is crack free.
Airtractor AT-300, 400 and 500 Series Aeroplanes
AD/AT/25 (continued)
This Airworthiness Directive becomes effective on 10 July 2003.
Background: The FAA had previously issued AD 97-14-05 to remove Air Tractor models with a
¼-inch thick vertical fin front spar fitting installed from the applicability of AD 95- 20-06 (AD/AT/17 refers), due to reports indicating that only 3/16- inch fittings were affected. Recently a Model AT-502 aircraft was found with a cracked ¼- inch thick vertical fin front spar fitting. The crack was found during a routine inspection. The rear spar had not yet failed. This recent finding demonstrates that Air Tractor models with a ¼-inch thick vertical fin front spar fitting are subject to fatigue failure.
David Villiers
Delegate of the Civil Aviation Safety Authority 9 May 2003
The above AD is notified in the Commonwealth of Australia Gazette on 18 June 2003.
Overview
The Civil Aviation Safety Authority (CASA) introduced Airworthiness Directive AD/AT/25 in 2003 to address safety concerns related to the vertical fin front spar fittings on specific models of Airtractor aeroplanes. The directive was issued to mitigate the risk of fatigue failure in the vertical fin front spar fittings, which had been identified as a potential safety issue following reports of cracks in these components. The AD applies to Airtractor AT-300, 400, and 500 series aeroplanes that meet certain criteria, including those equipped with a turbine powerplant and retrofitted with a ¼-inch thick aluminium vertical fin front spar fitting and an all-metal rudder. The directive mandates specific inspections, replacements, and modifications to the vertical fin front spar fittings to ensure the continued airworthiness of the affected aircraft. The primary objective of this directive is to prevent potential structural failures that could compromise the safety of these aeroplanes during flight.
Scope and Application
The Airworthiness Directive issued under subregulation 39.1 (1) of the Civil Aviation Safety Regulations 1998 applies to specific models of Airtractor AT-300, 400, and 500 Series aeroplanes, including the AT-300, 400, and 400A aircraft equipped with a turbine powerplant and retrofitted with a ¼-inch thick aluminium vertical fin front spar fitting and an all-metal rudder. It also applies to model AT-401 and AT-401B aircraft within specified serial number ranges, model AT-402, AT-402A, and AT-402B aircraft within specified serial number ranges, and model AT-501 and AT-502, AT-502B aircraft within specified serial number ranges. The directive mandates specific inspections, replacements, and modifications to address the identified safety concerns with the vertical fin front spar fittings. The AD becomes effective on 10 July 2003, and compliance must be achieved within 2,000 hours of time in service after this date, or within 100 hours after 10 July 2003, whichever occurs later. The AD outlines a requirement to inspect for cracks, replace any cracked fittings, and modify the vertical fin front spar fitting by installing a steel doubler, as per the instructions in Snow Engineering Co. Service Letter No. 155, Revised 27 November 2002.
Key Provisions
The Airworthiness Directive (AD/AT/25) issued under subregulation 39.1 (1) of the Civil Aviation Safety Regulations 1998 (CASR) pertains to Airtractor AT-300, 400, and 500 series aeroplanes (sections 1-2). Specifically, it addresses the vertical fin front spar fitting for these aircraft, necessitating certain actions to ensure airworthiness (section 3). The directive applies to Airtractor AT-300, 400, and 400A models equipped with a turbine powerplant and retrofitted with a ¼-inch thick aluminium vertical fin front spar fitting and an all-metal rudder (section 4). It also applies to specific serial numbers of AT-401, AT-401B, AT-402, AT-402A, AT-402B, AT-501, AT-502, and AT-502B models (section 4). The directive outlines three main requirements: first, to inspect the vertical fin front spar fitting for cracks in accordance with Snow Engineering Co. Service Letter (SL) No. 155, Revised 27 November 2002 (section 5); second, to replace the fitting if cracks are found (section 6); and third, to modify the fitting by installing a steel doubler in accordance with SL No. 155 (section 7).
The AD imposes several obligations on the parties and entities it governs. Operators of the specified Airtractor models must ensure that the vertical fin front spar fitting is inspected for cracks at specified intervals and that any detected cracks are addressed promptly by replacing the fitting (sections 5-6). Furthermore, operators must modify the fitting by installing a steel doubler as per the instructions in SL No. 155 (section 7). These actions must be completed in accordance with the compliance timeline set out in the directive: within 2,000 hours of time in service after 10 July 2003, or before further flight if this period has already elapsed (section 8).
The AD also outlines the consequences for non-compliance. Failure to adhere to the requirements of the AD may result in the aircraft being deemed unairworthy. This can lead to enforcement actions by the Civil Aviation Safety Authority (CASA), including fines and potential grounding of the aircraft. While the AD does not explicitly state maximum penalties, non-compliance with CASR can result in substantial fines and other regulatory actions. It is important for operators to ensure they are compliant with all AD requirements to avoid these potential consequences.