COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY
SCHEDULE OF AIRWORTHINESS DIRECTIVES
Ayres Thrush (Snow) Commander Series Aeroplanes
AD/AC-SNOW/14
Amdt 4
Wing Spar and Wing Attachments 10/95
Applicability: All models S2D, S2R, S2R-R1820, S2R-T15 and S2R-T34.
Requirement: 1. Visually inspect the lower wing spar centre section in accordance with Ayres Corporation Service Letter SL-AG-97.
2. For aircraft listed in Ayres Corporation Service Bulletin SB-AG-23; Inspect the wing main spar and wing attachment hardware in accordance with Ayres Corporation Service Bulletin SB-AG-23, Accomplishment Instructions. Externally inspect the lower surface of the wing from the root rib to the outboard end of the fuel tank for evidence of fuel leakage. If a fuel leak, originating from the wing main spar, is found inspect the forward face of the wing main spar web common to the fuel tank for cracks.
Note: Inspection of the forward face of the wing main spar will require draining of the fuel tank and removal of the fuel tank sealant.
3. Retire the wing main spar lower cap assembly from service.
Compliance: 1. Initially inspect in accordance with Requirement 1 before 2500 hours’ time in service or before 100 hours’ time in service after 14 September 1995, whichever occurs later. Re-inspect at intervals not to exceed 500 hours’ time in service.
2. Initially inspect in accordance with Requirement 2 before 250 hours’ time in service after 14 September 1995 or before 14 September 1996, whichever occurs first. Re-inspect at intervals not to exceed 500 hours’ time in service.
3. Retire, in accordance with Requirement 3, before 25000 hours’ time in service.
For aircraft incorporating FAA STC SA 1463 NM (46.5 inch wing tip extensions) the threshold and interval values for all Requirements are to be halved.
Note: The limitation on STC SA 1463 NM may be lifted by the Authority upon receipt of fatigue and fail safe substantiation data. This limitation does not apply to the Ayres factory designed wing tip extensions.
This amendment is effective 14 September 1995.
Background: The Requirements in this Directive are based on fatigue and fail safe analyses carried out by the manufacturer of the aircraft and service experience. The limitation on STC SA 1463 NM wing tip extensions is imposed as no fatigue analysis for the modified wing has been provided.
This amendment includes inspection of the wing spar and attachment hardware for aircraft built with aluminium spar webs and doublers. A crack in the wing main spar web was found on one aircraft when repairing a fuel leak. The aft face of the spar web is not visible due to the presence of a doubler.
COMMONWEALTH OF AUSTRALIA (Civil Aviation Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY
SCHEDULE OF AIRWORTHINESS DIRECTIVES
Overview
The Civil Aviation Regulations 1998, under Part 39, Section 105, mandates Airworthiness Directives to ensure the safe operation of aircraft, including the Ayres Thrush (Snow) Commander Series Aeroplanes. This particular amendment, AD/AC-SNOW/14 Amendment 4, focuses on the inspection and maintenance of wing spar and wing attachment hardware. It was introduced to address the identified issues of potential structural integrity in certain aircraft models, specifically the S2D, S2R, S2R-R1820, S2R-T15, and S2R-T34, through detailed visual inspections and hardware retirement. This was enacted by the Civil Aviation Safety Authority (CASA) to mitigate risks associated with structural fatigue and fuel leakage, ensuring compliance with safety standards. The objective is to maintain the airworthiness of these aircraft by adhering to the specified inspection intervals and hardware retirement timelines, thereby enhancing overall aviation safety.
Scope and Application
The Civil Aviation Regulations 1998, under Part 39 - 105, mandates specific airworthiness directives for the maintenance and inspection of Ayres Thrush (Snow) Commander Series Aeroplanes. This regulation applies to all models S2D, S2R, S2R-R1820, S2R-T15, and S2R-T34, ensuring compliance with specified safety standards. The directives focus on critical areas such as the lower wing spar centre section, wing main spar, and wing attachment hardware, requiring visual inspections and specific maintenance actions to ensure airworthiness. Compliance with these directives is mandatory for all relevant aircraft within the specified timeframes and intervals, with additional considerations for aircraft equipped with certain wing tip extensions. The directive is effective as of 14 September 1995, and the inspection and maintenance requirements are designed based on fatigue and fail-safe analyses conducted by the manufacturer.
Key Provisions
The Civil Aviation Regulations 1998, particularly Part 39 - 105, contain specific Airworthiness Directives (AD) for certain aircraft models. For the Ayres Thrush (Snow) Commander Series Aeroplanes, AD/AC-SNOW/14 Amendment 4 outlines requirements concerning the wing spar and attachments. Section 1 mandates a visual inspection of the lower wing spar centre section in accordance with Ayres Corporation Service Letter SL-AG-97. Section 2 requires a more detailed inspection of the wing main spar and attachment hardware for specific aircraft models, as per Ayres Corporation Service Bulletin SB-AG-23. This inspection also involves checking the lower surface of the wing for fuel leakage, and if detected, inspecting the forward face of the wing main spar web for cracks. Section 3 directs the retirement of the wing main spar lower cap assembly from service. Compliance with these requirements is critical, with specific timelines and intervals provided for initial and recurring inspections, and retirement.
The obligations imposed by these regulations are stringent and time-bound. Operators of the affected aircraft models must ensure that the specified inspections are conducted within the stipulated timeframes. For instance, the initial inspection of the lower wing spar centre section must occur before 2500 hours' time in service or before 100 hours' time in service after 14 September 1995, whichever is later. For other inspections, the initial check must be completed before 250 hours' time in service after 14 September 1995 or before 14 September 1996, whichever is earlier. Recurring inspections must then be performed at intervals not exceeding 500 hours' time in service. Additionally, the wing main spar lower cap assembly must be retired before 25000 hours' time in service. Aircraft equipped with FAA STC SA 1463 NM (46.5 inch wing tip extensions) must adhere to halved threshold and interval values unless the Civil Aviation Safety Authority lifts the limitation based on fatigue and fail-safe substantiation data.
Failure to comply with these ADs can lead to severe consequences. The regulations do not explicitly state the penalties for non-compliance; however, non-compliance with airworthiness directives is a serious matter under Australian aviation law. Potential consequences may include enforcement actions by the Civil Aviation Safety Authority, such as fines, suspension, or revocation of the aircraft's certificate of airworthiness. Such actions could result in the grounding of the aircraft, leading to significant operational disruptions and financial losses for the operator. Additionally, non-compliance could potentially result in criminal charges if it is deemed that the failure to adhere to the ADs contributed to an aviation accident or incident.