AD/A109/51 - Transmission Support Fittings Attach Bolts

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Safety Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


AIRWORTHINESS DIRECTIVE


For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CASR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.


 

Agusta A109 Series Helicopters

 

AD/A109/51 Transmission Support Fittings Attach Bolts   5/2004

TX

 

Applicability:   All Model A109E helicopters.

 

Requirement: 1. Accomplish the requirements of Part I of Agusta Technical Bulletin No. 109EP- 43, dated 25 March 2004.

 

2. Accomplish the requirements of Part II of Agusta Technical Bulletin No. 109EP- 43.

 

Note: ENAC AD 2004-099 refers.

 

Compliance:   1.  Within 5 flight hours after 5 April 2004.

 

2. Within 25 flight hours after 5 April 2004, but not later than 30 September 2004. This Airworthiness Directive becomes effective on 5 April 2004.

Background:  Reports were received of fractured bolts that secure the transmission support fittings to the structure on two in-service helicopters. In both cases, the fracture was due to fatigue caused by insufficient bolt torque.


David Villiers

Delegate of the Civil Aviation Safety Authority 2 April 2004

 

 

 

 

 

 

 

 

 

The above AD is notified in the Commonwealth of Australia Gazette on 5 April 2004.

 

 


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Overview

The Civil Aviation Safety Regulations 1998, which are administered by the Civil Aviation Safety Authority (CASA), include specific provisions concerning the issuance of Airworthiness Directives (ADs) to ensure the safety of aircraft and aeronautical products. One such AD, AD/A109/51, was introduced in response to reports of fractured bolts in Agusta A109E helicopters that secure transmission support fittings to the helicopter's structure. These fractures were attributed to insufficient bolt torque, which led to fatigue. The directive mandates specific actions to rectify this safety concern, requiring compliance within a defined timeframe to prevent potential hazards. This Airworthiness Directive was issued under the authority of the CASA delegate to address the identified unsafe condition and is intended to enhance the overall safety of air operations involving the specified helicopter models.

Scope and Application

This legislative instrument pertains to the Civil Aviation Safety Regulations 1998 (CASR), specifically Airworthiness Directive (AD) AD/A109/51 issued by a delegate of the Civil Aviation Safety Authority (CASA). It applies to all Model A109E helicopters and mandates corrective action to address an unsafe condition identified in the transmission support fittings attach bolts. The directive requires compliance with specific technical bulletin requirements within specified flight hour limits after the AD's effective date, which is 5 April 2004. This AD is part of the overarching regulatory framework established under the Civil Aviation Act 1988, enforcing safety standards across the Australian aviation industry. The AD aims to mitigate the risk of fractured bolts due to insufficient bolt torque, ensuring the airworthiness and safety of the specified helicopter models in operation within Australia.

Key Provisions

This Airworthiness Directive (AD) pertains to all Model A109E helicopters and sets forth specific requirements for addressing an issue identified with the transmission support fitting attach bolts (CASR 1998 Part 39 - 105). The AD mandates compliance with the detailed instructions outlined in Part I and Part II of Agusta Technical Bulletin No. 109EP-43, dated 25 March 2004. Part I of the bulletin must be completed within 5 flight hours after the AD becomes effective on 5 April 2004. Part II must be completed within 25 flight hours after the AD’s effective date, but no later than 30 September 2004. These requirements are intended to rectify the unsafe condition identified in the background section, which involved the fracture of bolts due to insufficient torque. The AD imposes clear obligations on the operators and owners of Model A109E helicopters. They are required to ensure that the maintenance actions specified in the Agusta Technical Bulletin No. 109EP-43 are carried out in a timely and compliant manner. This involves detailed steps as outlined in the technical bulletin, which include inspecting, repairing, and adjusting the transmission support fitting attach bolts to the specified torque levels. Non-compliance with these obligations could result in the aircraft being considered unairworthy, leading to operational restrictions or grounding until the required actions are completed. Failure to adhere to the provisions of this AD can lead to serious consequences. Operators and owners of the affected helicopters are subject to enforcement actions by the Civil Aviation Safety Authority (CASA). The AD does not explicitly state penalties within its text; however, non-compliance with CASA directives can generally lead to significant civil penalties under the Civil Aviation Act 1988, which can include fines and potential prosecution. The severity of these penalties can vary based on the nature and extent of the non-compliance, as well as any resulting safety risks or incidents. Ensuring compliance with this AD is crucial to maintaining the airworthiness and safety standards required by Australian aviation regulations.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.