AD/A109/36 - Damper Assembly of Main Rotor Hub

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COMMONWEALTH OF AUSTRALIA (Civil Aviation Safety Regulations 1998), PART 39 - 105 CIVIL AVIATION SAFETY AUTHORITY

SCHEDULE OF AIRWORTHINESS DIRECTIVES

 


AIRWORTHINESS DIRECTIVE


For the reasons set out in the background section, the CASA delegate whose signature appears below issues the following Airworthiness Directive (AD) under subregulation 39.1 (1) of CAR 1998. The AD requires that the action set out in the requirement section (being action that the delegate considers necessary to correct the unsafe condition) be taken in relation to the aircraft or aeronautical product mentioned in the applicability section: (a) in the circumstances mentioned in the requirement section; and (b) in accordance with the instructions set out in the requirement section; and (c) at the time mentioned in the compliance section.

 

Agusta A109 Series Helicopters

 

AD/A109/36 Damper Assembly of Main Rotor Hub 4/2003

 

Applicability: Agusta 109E helicopters fitted with damper part number 109-0111-06-103 with serial numbers up to 816 inclusive, excluding those with an “L” suffix in the serial number.

 

Requirement: For dampers with serial numbers up to and including S/N 574:

 

  1. Carry out inspection of the dampers in accordance with Agusta Bollettino Tecnico 109EP-2, compliance instructions Part 1.
  2. Carry out the modification of the dampers in accordance with Agusta Bollettino Tecnico 109EP-2, compliance instructions Part 2.

 

For dampers with serial numbers up to and including S/N 816:

3.        Carry out inspection of the dampers for slippage in accordance with Agusta Bollettino Tecnico 109EP-2, compliance instructions Part 3.

Note: Italian AD 2002-187 refers.

 

Compliance: 1. Effective 17 April 2003, Prior to the first flight of the day until requirement 2 is carried out.

2.        Within 5 flight hours from the effective date of this Directive.

 

3.        Prior to the first flight of the day.

 

This Airworthiness Directive becomes effective on 17 April 2003.

 

Background: Loosening of the locking system on the damper assemblies has led to an increase in helicopter vibration. Modification to the dampers followed up with subsequent inspection of the dampers aim to prevent the loosening of the dampers.


 

James Coyne

Delegate of the Civil Aviation Safety Authority 10 March 2003

 


The above AD is notified in the Commonwealth of Australia Gazette on 26 March 2003.

 

 

 


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Overview

The Civil Aviation Safety Regulations 1998, enacted by the Commonwealth of Australia and administered by the Civil Aviation Safety Authority (CASA), address safety issues and regulatory compliance within the civil aviation sector. In particular, Part 39 - 105 of these regulations provides for the issuance of Airworthiness Directives to mitigate identified safety risks. The Airworthiness Directive AD/A109/36, issued in 2003, was introduced to address an identified unsafe condition in Agusta A109 Series Helicopters. Specifically, the directive targets the damper assembly of the main rotor hub in Agusta 109E helicopters. The problem at hand involved the loosening of the locking system on these dampers, which led to increased helicopter vibration. The policy objective of this directive is to ensure the safety of the aircraft by requiring necessary inspections and modifications to the dampers, as detailed in the Agusta Bollettino Tecnico 109EP-2.

Scope and Application

The Civil Aviation Safety Regulations 1998, specifically Part 39, includes Airworthiness Directives (AD) which are binding regulations issued by the Civil Aviation Safety Authority (CASA) to ensure the safety of aircraft and aeronautical products. The AD in question, AD/A109/36, applies to Agusta 109E helicopters equipped with a specific damper part number (109-0111-06-103) with serial numbers up to 816 inclusive, excluding those with an "L" suffix. The directive requires inspections and modifications to the damper assemblies to prevent loosening, which has been identified as a safety hazard. This AD applies to helicopter operators and maintenance personnel who must adhere to the specific inspection and compliance instructions outlined in Agusta Bollettino Tecnico 109EP-2. The directive's jurisdictional reach is national, as it applies across the Commonwealth of Australia, and its application is enforced through subordinate instruments such as the Civil Aviation Safety Regulations 1998.

Key Provisions

The Airworthiness Directive (AD) issued under subregulation 39.1(1) of the Civil Aviation Safety Regulations 1998 (CAR 1998) mandates specific actions to address an identified unsafe condition in certain Agusta A109 Series Helicopters. Specifically, AD/A109/36 pertains to the damper assembly of the main rotor hub in Agusta 109E helicopters fitted with a particular damper part number and serial numbers up to 816, excluding those with an “L” suffix in the serial number (section 1). The directive requires inspections and modifications of the dampers to prevent loosening of the locking system, which has been linked to increased helicopter vibration (section 2). The AD imposes several obligations on the relevant parties. For dampers with serial numbers up to and including 574, the directive requires an inspection in accordance with Agusta Bollettino Tecnico 109EP-2, compliance instructions Part 1, followed by a modification as per the same instructions in Part 2 (section 2(a)). For dampers with serial numbers up to and including 816, an inspection for slippage must be carried out according to Agusta Bollettino Tecnico 109EP-2, compliance instructions Part 3 (section 2(b)). These actions must be completed prior to the first flight of the day until the specified requirements are fulfilled and within five flight hours from the effective date of the directive (section 3). Failure to comply with the AD may result in serious safety implications, although specific offences, penalties, or consequences are not detailed within the text of the AD itself. The directive is effective as of 17 April 2003, and its non-compliance could potentially lead to enforcement actions under the broader regulatory framework provided by CAR 1998, which includes possible civil or criminal penalties as outlined in other sections of the Regulations. The directive references Italian AD 2002-187, indicating alignment with international safety standards and practices.

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Sourced from the Federal Register of Legislation at 26 August 2026. For the latest information on Australian Government law please go to https://www.legislation.gov.au.